Build Threads Building a motor? Post the progress here.

91 BRG 1.8BP MK turbo build

Thread Tools
 
Search this Thread
 
Old 01-17-2017, 08:18 PM
  #121  
Newb
 
Alberto Chipres's Avatar
 
Join Date: Dec 2016
Posts: 9
Total Cats: 0
Default

Jebus. Sweet picture of our lord and savior Robo Cop.
Alberto Chipres is offline  
Old 02-04-2017, 03:43 PM
  #122  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Been waiting to do my VVT & MK swap until I had a reliable daily in the stable. Now it's time!

wackbards is offline  
Old 02-05-2017, 07:37 PM
  #123  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

OK swappage commencing!

The igniter rewire pic on the VVT swap thread has been wrong forever. Here's what it looks like corrected:


here are the wires spliced:
wackbards is offline  
Old 02-11-2017, 12:04 PM
  #124  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Is this the correct pinout for the NB cam sensor (CMP)?


Last edited by wackbards; 02-12-2017 at 10:15 AM. Reason: Wrong acronym
wackbards is offline  
Old 03-19-2017, 07:59 PM
  #125  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Bought a FM heat shield & a FM CAI box about a year ago to see if they would fit with my MK kit. It looks like the heat shield fits with a little bit of relief grinding on the upper lip. The CAI box is going to be a little bit trickier. I ordered up a 135° and a 45° elbow. We'll see if that does the trick.




wackbards is offline  
Old 03-26-2017, 12:46 AM
  #126  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Don't forget to get a bigger bra after getting a VVT boob job.
wackbards is offline  
Old 03-27-2017, 10:07 PM
  #127  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

I've just about got the MK turbo to play nice with the FM airbox. I used a 135* and a 45* elbow.



I had to open up the hole a bit to make things fit. Nothing a little speed tape can't class up.



The old exhaust manifold gasket should roughly represent the level of the hood. It's getting just about dialed.

wackbards is offline  
Old 03-28-2017, 09:01 PM
  #128  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Intercooler mounted. Shamelessly stole the mount location from Aiden. I think I bent every fin on that thing goofing around with fitment.

wackbards is offline  
Old 04-01-2017, 03:22 PM
  #129  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

I think I've got my IC fitment sorted out, although I'm a little worried about tire clearance. There's ~2 1/4" clearance between the tires and IC pipes with the car on jacks and the wheels at full lock. Other than that, I think it's just a matter of sealing back up the holes I hacked in the under tray.



passenger side w/wheel @ full lock



driver's side w/wheel @ full lock

wackbards is offline  
Old 04-15-2017, 07:25 AM
  #130  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Conti extremecontact sport 205/50 on advanti S2 15x8. ~31.25 lbs without lugs.

wackbards is offline  
Old 04-23-2017, 05:09 PM
  #131  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Pretty much buttoned up here. I'm waiting on a couple clamps to put the hot side IC pipes back in, and some fuel hose.



More importantly, stickers:
wackbards is offline  
Old 04-23-2017, 05:44 PM
  #132  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,176
Total Cats: 1,680
Default

Originally Posted by wackbards
Pretty much buttoned up here. I'm waiting on a couple clamps to put the hot side IC pipes back in, and some fuel hose.



More importantly, stickers:

Looks good. I like the sticker placement.
shuiend is offline  
Old 04-24-2017, 11:47 PM
  #133  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Shiiiiiiit... Coolant reroute spacer is leaking. Guess it's better to find it now before I'm on the road.
wackbards is offline  
Old 05-03-2017, 12:52 AM
  #134  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

coolant reroute leak patched up. Now I'm loading my map & calibrating sensors. My VVT OCV solenoid is making racket with the key on/engine off and TS VVT output set to off. This seems fishy.
wackbards is offline  
Old 05-03-2017, 10:07 AM
  #135  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,176
Total Cats: 1,680
Default

Originally Posted by wackbards
coolant reroute leak patched up. Now I'm loading my map & calibrating sensors. My VVT OCV solenoid is making racket with the key on/engine off and TS VVT output set to off. This seems fishy.
Unplug it. Get the car working without VVT, then add it back in later.
shuiend is offline  
Old 05-03-2017, 03:15 PM
  #136  
Junior Member
iTrader: (2)
 
konmo's Avatar
 
Join Date: Dec 2014
Location: Salinas, CA
Posts: 307
Total Cats: 23
Default

Nice work man keep it up. I did the same swap/turbo install as this last year and it was one heck of a project. But definitely learned a lot.
konmo is offline  
Old 05-03-2017, 03:52 PM
  #137  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Originally Posted by shuiend
Unplug it. Get the car working without VVT, then add it back in later.
Sound advice. I'm more worried that I've cross wired it with something else. I have some MM testing in my future.
wackbards is offline  
Old 05-03-2017, 09:29 PM
  #138  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

Car no start. Here's what the composite log looks like. This looks at least like I'm getting a signal from both the cam & crank, but it looks kinda hosed up. Any intuition as to what I've done wrong?

wackbards is offline  
Old 05-03-2017, 10:15 PM
  #139  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

tune, log, composite log for ref
Attached Files
File Type: msq
kraft vvt94.msq (240.7 KB, 70 views)
File Type: msl
2017-05-03_16.27.00.msl (268.1 KB, 93 views)
File Type: csv
2017-05-03_18.12.06.csv (9.8 KB, 52 views)
wackbards is offline  
Old 05-03-2017, 10:39 PM
  #140  
Senior Member
Thread Starter
iTrader: (2)
 
wackbards's Avatar
 
Join Date: Nov 2015
Location: Seattle
Posts: 1,426
Total Cats: 266
Default

hmmm... RPM in the log never went above 180. I'm used to seeing cranking RPM in the 3-500 RPM range. It sounded like normal cranking speed...
wackbards is offline  


Quick Reply: 91 BRG 1.8BP MK turbo build



All times are GMT -4. The time now is 09:45 AM.