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Old 09-14-2015, 08:02 PM
  #1981  
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So there seems to be a serious problem with this EFR turbine housing.

Video incoming soon
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Old 09-14-2015, 08:16 PM
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That popping sound you just heard? That was G's brain exploding...

In 4 vid :(
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Old 09-14-2015, 08:25 PM
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Is it missing the turbine?
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Old 09-14-2015, 08:31 PM
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Originally Posted by aidandj
Is it missing the turbine?
It had the turbine when I last looked in it...
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Old 09-14-2015, 08:32 PM
  #1985  
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turbine is fine. wg flapper on the other hand.........
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Old 09-14-2015, 09:52 PM
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Totally in keeping with this thread.

G breaks all the least likely things when you least expect it.
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Old 09-14-2015, 09:58 PM
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Do you SEE? This. This is my existence.

Oh yeah, I forgot to mention, the car is at 18psi's house where he is rapidly learning that the emperor has no clothes.

My boundless optimism and general turbo noobishness prevented me from identifying the rattle and it sounds like its about 1,000x worse than I could have expected. Its not dead turbo but it certainly does not sound positive. 18's far more experienced eye is going to get some documentation tonight and we'll see where to go from there.

My money is on the cancer aids Borg Warner EFR 6258 T25 IWG turbine housing (index THAT google!) being far less of a joke than we first thought.
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Old 09-14-2015, 10:46 PM
  #1988  
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lolz, it's not all that bad. Just has issues, like with the tune having random stuff all messed up from the firmware musical chairs, and then the below.

You're really gonna appreciate this: the car has VTAK.
I am not even a little bit kidding

Basically n/a power all the way to about 6, then VTAK hits with the hammer of thor, and the car lurches forward like a civic can only dream

Demonstration:


So as we've already discused, the problem is the WG/Turbine housing. It's defective.

vid

*edit: picture


It basically opens like 20%, gets stuck. and then stays open, won't close, and won't open further unless you tap it as I've done in the vid.

For the ONE pull that it was closed from the start, the car pulled REAL good lol
Attached Thumbnails Nothing to see here, just project Sisyphus, move along-efailr.png   Nothing to see here, just project Sisyphus, move along-efailr.png   Nothing to see here, just project Sisyphus, move along-20150914_192742.jpg  

Last edited by 18psi; 09-14-2015 at 11:05 PM.
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Old 09-14-2015, 11:05 PM
  #1989  
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Originally Posted by 18psi
Basically n/a power all the way to about 6, then VTAK hits with the hammer of thor, and the car lurches forward like a civic can only dream
O lawd...

Originally Posted by 18psi
So as we've already discused, the problem is the WG/Turbine housing. It's defective.

It basically opens like 20%, gets stuck. and then stays open, won't close, and won't open further unless you tap it as I've done in the vid.
Is it a possibility that I'm ritarded and I have the wastegate installed at some terrible angle?

Originally Posted by 18psi
For the ONE pull that it was closed from the start, the car pulled REAL good lol
See? I got that one pull with the ridiculous response and then couldn't repeat it. I feel slightly vindicated?

Does anyone with more EFR experience have something to chime in here? @FAB, are you still awake this evening? I'm about to start tagging EFR bros up in here.
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Old 09-15-2015, 12:47 AM
  #1990  
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I can do a datalog of mine if you want to compare?

There's not much more than about 30% TPS very often though because it just results in wheelspin.

I can't seem to get much less boost than about 1 bar even with very little preload on the gate.
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Old 09-15-2015, 09:19 AM
  #1991  
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There's nothing to compare lol, his makes no boost til almost redline.

Originally Posted by EO2K
O lawd...
Is it a possibility that I'm ritarded and I have the wastegate installed at some terrible angle?
It didn't look like it, but I will triple check it after work today. I didn't see anything binding or stuck on the outside. It appears to be inside.
And yes, "the rattling sound" goes away as soon as you "un-stuck" it and comes back once it get's stuck again, it's the flapper.


On a completely different note:
Did the idle valve test, and it's like 25-50. Does that look awfully small of a range to anyone else? It's the stock IACV on a Skunk2 TB

Last edited by 18psi; 09-15-2015 at 10:05 AM.
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Old 09-15-2015, 06:14 PM
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Originally Posted by 18psi
"the rattling sound" goes away as soon as you "un-stuck" it and comes back once it get's stuck again, it's the flapper.
Oh that's interesting. My assumption was that the flapper was catching on something. Weird.
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Old 09-15-2015, 06:17 PM
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<p>
Originally Posted by 18psi
There's nothing to compare lol, his makes no boost til almost redline. It didn't look like it, but I will triple check it after work today. I didn't see anything binding or stuck on the outside. It appears to be inside. And yes, &quot;the rattling sound&quot; goes away as soon as you &quot;un-stuck&quot; it and comes back once it get's stuck again, it's the flapper. On a completely different note: Did the idle valve test, and it's like 25-50. Does that look awfully small of a range to anyone else? It's the stock IACV on a Skunk2 TB
</p><p>Values sound totally normal to me.</p><p>Has the wastegate actuator been replaced? I know its not likely the problem, but its also the easiest thing to replace, and it would suck to tear this all apart and find out its the actuator.</p>
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Old 09-15-2015, 06:18 PM
  #1994  
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it's not the actuator cause the actuator moves in/out fine.

the values are way closer than all stock-iacv NB's I've tuned but that probably doesn't mean anything.
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Old 09-15-2015, 06:19 PM
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<p>I think mine might even be smaller than that. Something about flyback blah blah.</p><p>Just sayin, maybe under boost it does weird stuff.</p>
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Old 09-15-2015, 08:07 PM
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Originally Posted by 18psi
On a completely different note:
Did the idle valve test, and it's like 25-50. Does that look awfully small of a range to anyone else? It's the stock IACV on a Skunk2 TB
If it helps, the range on mine (01 NB8C) was 18 - 72.
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Old 09-15-2015, 08:27 PM
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Originally Posted by gesso
Oh that's interesting. My assumption was that the flapper was catching on something. Weird.
Haha, when we hooked up the bike pump I questioned the angle and I thought you were the one who convinced me that it didn't need that much throw? We were exhausted and had been drinking, please don't interpret this as me pointing fingers, you know that ain't my style

Originally Posted by aidandj
Has the wastegate actuator been replaced? I know its not likely the problem, but its also the easiest thing to replace, and it would suck to tear this all apart and find out its the actuator.
It's a brand new Borg Warner "Low" actuator for the 6258. I also have a "Medium" actuator here at the house I could overnight if we thought it would be worth anything.

But I tend to agree with 18, the actuator works and we know it works, plus its the easiest thing in the world to test. Something else in the system is binding, the question is what exactly.

I owe him so many bags of coffee.

Originally Posted by 18psi
the values are way closer than all stock-iacv NB's I've tuned but that probably doesn't mean anything.
Originally Posted by jtsoldier
If it helps, the range on mine (01 NB8C) was 18 - 72.
Honestly, I think its just the Skunk2 TB. The air path for the idle air bypass is all jacked up with weird passages and steps and crap. It would not surprise me in the least.
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Old 09-15-2015, 08:41 PM
  #1998  
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You has strong motor right. Wire wastegate shut. Profit.
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Old 09-15-2015, 09:48 PM
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Then I can use a EWG on the inlet piping to vent excess boost!
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Old 09-15-2015, 09:58 PM
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I saw your PM. There is so much play in that actuator... First I'd try to rotate the CHRA like you talked about in the PM and see if it's still binding but I really think you need to pull the turbo housing and get an inside look.
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