DIY Turbo Discussion greddy on a 1.8? homebrew kit?

!$%@&!#!**pics*

Old 04-23-2009, 03:28 AM
  #1  
Bannisheded
Thread Starter
iTrader: (33)
 
railz's Avatar
 
Join Date: Jan 2009
Location: San Jose, CA
Posts: 1,056
Total Cats: -3
Arrow !$%@&!#!**pics*

Ran into a overheating issue yesterday, scared the **** out of me (i baby my car). noticed my over flow tank completely empty so walked to nearest gas station and got water and filled it up and drove home VERY cautiously.
So the next day came around which and lifted the car up today and did some troubleshooting.
-checked the radiator, Was almost empty!
got some coolent and topped off, Ran the car to let the bubbles float to the top and noticed a nice little pesky leak of dripping coolent drip right under the crank pully. I immediately thought it might have been the waterpump.

well it was After removing everyhing the leak was coming from right under the WP.

thinking what could have caused this i went thinking back when i did the timing belt and waterpump job( 1.5k miles ago) and remembered not applying the water pump silicone gasket sealant Doh!

Ok! so get this guys. After removing everything that needed to be removed im just laying there under the car and almost **** my pants to this:

After that over heating yesterday this mysteriously happend...No wonder i wasn't spooling quick..and again

Looks like i gotta go pick up some stainless MIG wire feed and fill up my argon tank for the welder tomorrow to get to work on the manifold now.



-This isnt anything new to me as i was in denial about this little issue but just wanted to show you all. I believe the seals on my little dsm 16g turbo are going bad and contaminating my intercooler piping..reason why i think this:

Where my BOV purges, everything is coated with oil. Decided to inspect my piping to see if there might be a collection of oil somewhere and what do i find?


Its not that bad but its enough to make me wanna switch back to my new condition chinacharger 16g

heres where i left off for now.



COPS FTMFW
railz is offline  
Old 04-23-2009, 09:10 AM
  #2  
Elite Member
iTrader: (51)
 
gospeed81's Avatar
 
Join Date: Nov 2008
Location: Spring, TX
Posts: 7,257
Total Cats: 26
Default

I like the way you keeps your cams from turning on you.

Little issues suck! I think we all have them with turbo except for hustler and his museum piece.
gospeed81 is offline  
Old 04-23-2009, 09:45 AM
  #3  
Elite Member
iTrader: (5)
 
thagr81 us's Avatar
 
Join Date: Apr 2007
Location: Wellford, SC
Posts: 1,697
Total Cats: 1
Default

Sucks to hear man... How long was it running hot for to do this damage?
thagr81 us is offline  
Old 04-23-2009, 09:54 AM
  #4  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,490
Total Cats: 4,079
Default

hmmmm, something about those pics looks familiar:





Braineack is offline  
Old 04-23-2009, 11:58 AM
  #5  
Bannisheded
Thread Starter
iTrader: (33)
 
railz's Avatar
 
Join Date: Jan 2009
Location: San Jose, CA
Posts: 1,056
Total Cats: -3
Default

Niceeeeee stuff Braineack
railz is offline  
Old 04-23-2009, 12:04 PM
  #6  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,490
Total Cats: 4,079
Default

Originally Posted by railz
Niceeeeee stuff Braineack
at least mine were more spaced out (time wise that is) :P
Braineack is offline  
Old 04-23-2009, 12:16 PM
  #7  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

must be a requisite for admin status

I've always thought those cheap manifold support tabs were a bad idea. It seems that the always cause the thin tubing tear right at the weld spots due to the heat/cool expansion/contraction of the metal.
m2cupcar is offline  
Old 04-23-2009, 06:43 PM
  #8  
Junior Member
 
dynokiller90's Avatar
 
Join Date: Dec 2007
Posts: 158
Total Cats: 0
Default

rebuild that turbo. it only takes about half an hour. check out gpopshop.com for a kit. very helpful and fast fast shipping.
dynokiller90 is offline  
Old 04-23-2009, 07:35 PM
  #9  
Elite Member
iTrader: (13)
 
cjernigan's Avatar
 
Join Date: Oct 2006
Location: Atlanta, GA
Posts: 8,091
Total Cats: 7
Default

Use the mig wire you have on that manifold man, the mild wire will work fine. Either way it's going to continue to crack. Don't waste money on the stainless wire.
Apply the sealant to the water pump. I would probably run the ching chong charger if it worked fine and wasnt leaking oil.
cjernigan is offline  
Old 04-23-2009, 10:53 PM
  #10  
Junior Member
iTrader: (4)
 
gompers's Avatar
 
Join Date: Sep 2007
Location: Hampton Roads, VA
Posts: 395
Total Cats: 0
Default

Originally Posted by dynokiller90
rebuild that turbo. it only takes about half an hour. check out gpopshop.com for a kit. very helpful and fast fast shipping.
+1

I had the EXACT issues you have. Oil being shot from the BOV (underside of my hood was black in a huge circle) and a nice collection of oil in the charge pipes.

A rebuild kit from Gpop fixed it!!

But, you've got a nice new one from what I read, so just a thought
gompers is offline  
Old 04-23-2009, 11:24 PM
  #11  
Junior Member
 
rogezeus2003's Avatar
 
Join Date: Feb 2009
Location: Miami, FL
Posts: 61
Total Cats: 0
Default

Well, the main thing to remember is that u catched everything on time and there wasnt any bigger issues later on. Good luck.
rogezeus2003 is offline  
Old 04-23-2009, 11:59 PM
  #12  
Tour de Franzia
iTrader: (6)
 
hustler's Avatar
 
Join Date: Jun 2006
Location: Republic of Dallas
Posts: 29,085
Total Cats: 375
Default

that oil could be PCV vapor.
hustler is offline  
Old 04-24-2009, 12:09 AM
  #13  
:(
iTrader: (7)
 
magnamx-5's Avatar
 
Join Date: Jul 2006
Location: nowhere
Posts: 8,255
Total Cats: 4
Default

rofl man that sucks. Ive been there to man just keep on truckin
magnamx-5 is offline  
Old 04-24-2009, 01:21 AM
  #14  
Bannisheded
Thread Starter
iTrader: (33)
 
railz's Avatar
 
Join Date: Jan 2009
Location: San Jose, CA
Posts: 1,056
Total Cats: -3
Default

i,ll use the new china charger FOR NOW but will get that rebuild kit like you all recommend.

thanks for all the useful input everyone =]
railz is offline  
Old 04-24-2009, 05:28 PM
  #15  
Junior Member
 
dynokiller90's Avatar
 
Join Date: Dec 2007
Posts: 158
Total Cats: 0
Default

Originally Posted by rogezeus2003
Well, the main thing to remember is that u catched everything on time and there wasnt any bigger issues later on. Good luck.
yeah, boy . . . it's a good thing he caught them too
dynokiller90 is offline  
Old 04-24-2009, 08:39 PM
  #16  
Former Vendor
iTrader: (8)
 
TheBandit's Avatar
 
Join Date: Mar 2005
Location: Broken Arrow,Ok
Posts: 1,185
Total Cats: 57
Default

Well, I guess the bug hit us at the same time. I found out that what I thought was just some paint chipping on my manifold, was actually a crack btw the 2 and 3 runners. FML.. I guess it gives me a reason to build a better one.
-Michael-
TheBandit is offline  
Old 04-25-2009, 10:11 AM
  #17  
Elite Member
iTrader: (51)
 
gospeed81's Avatar
 
Join Date: Nov 2008
Location: Spring, TX
Posts: 7,257
Total Cats: 26
Default

this is what happens when you make fun of people:
Attached Thumbnails !$%@&!#!**pics*-4.jpg  
gospeed81 is offline  
Old 04-25-2009, 11:22 AM
  #18  
Junior Member
 
Orion ZyGarian's Avatar
 
Join Date: Mar 2009
Location: Venice, FL
Posts: 173
Total Cats: 9
Default

Those are painful as hell to look at.

I bent number one rod, and my first car came with a spare head and all sorts of **** lodged in cylinder 6, but otherwise nothing catastrophic engine-wise.

Dont want to detract too much from how much your situation sucks though lol.
Orion ZyGarian is offline  
Old 04-25-2009, 12:57 PM
  #19  
Bannisheded
Thread Starter
iTrader: (33)
 
railz's Avatar
 
Join Date: Jan 2009
Location: San Jose, CA
Posts: 1,056
Total Cats: -3
Default

OMFG..... ok so i fixed the gasket put everything back together fired up the car and checked for leaks and guess what. drip drip drip T_T

it was leaking from the f#cking weep hole this entire time AHHHHHHHHHHH T_T

Because my water pump is newish, like almost 3k old i didnt even consider it might be the pump going bad but it was...and now i have to go out and get a new pump and start all over again
railz is offline  
Old 04-25-2009, 01:18 PM
  #20  
Elite Member
iTrader: (51)
 
gospeed81's Avatar
 
Join Date: Nov 2008
Location: Spring, TX
Posts: 7,257
Total Cats: 26
Default

I didn't even think you weren't replacing it...why all the work and not an extra $60 for insurance. Hell, if you had just replaced it, should have had a warranty to cash in on.

Really sorry to hear you'll be doing the job again. Trust me though, it' only takes a little over 4 hours the second time.
gospeed81 is offline  

Thread Tools
Search this Thread

All times are GMT -4. The time now is 02:45 PM.