Engine Performance This section is for discussion on all engine building related questions.
Sponsored by:
Sponsored by: KPower

3d printed intake for N/A NA miatas

Thread Tools
 
Search this Thread
 
Old 05-08-2015, 05:27 PM
  #241  
Elite Member
iTrader: (3)
 
concealer404's Avatar
 
Join Date: Aug 2011
Posts: 10,917
Total Cats: 2,201
Default

Shut up and take my money!!!!!

NB version like... next week, right?
concealer404 is offline  
Old 05-08-2015, 09:13 PM
  #242  
Senior Member
iTrader: (2)
 
SchmoozerJoe's Avatar
 
Join Date: Aug 2013
Location: Houston, TX
Posts: 746
Total Cats: 85
Default

Looking good. Much excitement. My poor little 3d intake has cracked in half right behind the radiator.

My Miata is waiting for this, patiently.
SchmoozerJoe is offline  
Old 06-22-2015, 01:53 PM
  #243  
Senior Member
iTrader: (1)
 
dleavitt's Avatar
 
Join Date: May 2015
Location: Salem, OR
Posts: 757
Total Cats: 223
Default

I was going to have one of these printed out, but would rather wait on the CF version to not only have a stronger part, but also support all the hard work you have put into this project.

Do you have any kind of ETA?
dleavitt is offline  
Old 10-31-2015, 12:43 PM
  #244  
Senior Member
iTrader: (8)
 
cyotani's Avatar
 
Join Date: Jan 2012
Location: Azusa, CA
Posts: 1,407
Total Cats: 116
Default

bump, any updates on this project? I might be needing one soon.
cyotani is offline  
Old 11-01-2015, 04:30 PM
  #245  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

Kind of- I make small amounts of progress here and there. I really need to pass off the design to someone else to do the fabrication work since I clearly do not have the time I had hoped to put into this. I have talked to a few companies about this and I just need to follow up to see if I can make it happen.
asmasm is offline  
Old 11-08-2015, 12:29 PM
  #246  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

I started pouring silicone for the molds. After this first half gallon pour, my ebay vacuum chamber's gasket failed so now I have cured silicone for an incomplete part. Hopefully new silicone will bond to cured silicone and I won't have to redo all the clay work on these parting lines:

Attached Thumbnails 3d printed intake for N/A NA miatas-80-kkle7bw_b295bd611176c9caae1d7bfeb451848a3352ff70.jpg  
asmasm is offline  
Old 11-08-2015, 12:44 PM
  #247  
Senior Member
iTrader: (1)
 
dleavitt's Avatar
 
Join Date: May 2015
Location: Salem, OR
Posts: 757
Total Cats: 223
Default

Originally Posted by asmasm
I started pouring silicone for the molds. After this first half gallon pour, my ebay vacuum chamber's gasket failed so now I have cured silicone for an incomplete part. Hopefully new silicone will bond to cured silicone and I won't have to redo all the clay work on these parting lines:

Hooray progress! When you have parts, I have monies.
dleavitt is offline  
Old 11-09-2015, 08:39 PM
  #248  
Junior Member
 
my97miata's Avatar
 
Join Date: May 2010
Location: Tampa, Florida
Posts: 135
Total Cats: -52
Default

^^^ Same here, you produce the parts and we buy.
my97miata is offline  
Old 11-13-2015, 11:17 AM
  #249  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default



I'll pour the second half the the mold tonight.
Attached Thumbnails 3d printed intake for N/A NA miatas-p2g1kpq.jpg  
asmasm is offline  
Old 11-13-2015, 11:21 AM
  #250  
Moderator
iTrader: (1)
 
Girz0r's Avatar
 
Join Date: Jun 2014
Location: Austin, TX
Posts: 3,033
Total Cats: 324
Default

Girz0r is offline  
Old 11-13-2015, 05:35 PM
  #251  
Junior Member
 
.one lane's Avatar
 
Join Date: May 2011
Location: Signal Hill, CA
Posts: 257
Total Cats: 13
Default

Can't believe I read all 13 pages.

Also for heat shielding, have you looked into aerogel?
.one lane is offline  
Old 11-26-2015, 10:32 AM
  #252  
Junior Member
 
blackandtan22's Avatar
 
Join Date: May 2015
Posts: 64
Total Cats: 3
Default

Just read all 13 pages as well, and just bought a relocated windshield washer fluid reservoir to prepare (since I have a ABS car) and a skunk2 TB for the heck of it.

I was curious when you are able to release your production version are you thinking of selling just the intake or complete kits of all the parts? Would be cool to get pieces like your heat shield you made to put behind the filter.

Can't wait!
blackandtan22 is offline  
Old 11-27-2015, 01:19 AM
  #253  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,099
Default

Name:  lhjhbB9.gif
Views: 205
Size:  933.0 KB
Savington is offline  
Old 11-27-2015, 07:35 AM
  #254  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

I have both sides of the mold poured and am waiting on a bag sealer to make tubular vaccum bag sections. I will probably try and make one this weekend with a taped together bag
Attached Thumbnails 3d printed intake for N/A NA miatas-645qgmo.jpg  

Last edited by asmasm; 11-27-2015 at 12:39 PM.
asmasm is offline  
Old 11-28-2015, 01:17 PM
  #255  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

This one might come out like crap, haven't been able to find all the leaks in my vacuum bag and as a result of moving the bag around the stack (but hopefully not the carbon) has shifted around. I still have some leaks but my pump is rated to run continuously and I am getting 29.xxx inch vacuum.





I also need to make a simple manifold so I can bag two things at once.
Attached Thumbnails 3d printed intake for N/A NA miatas-80-449c0bb_263392de850a5719c362baa5dbe977005ed30a1c.jpg  
asmasm is offline  
Old 11-28-2015, 08:33 PM
  #256  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

It turns out I don't have the self control to wait overnight for a part to cure. Cured at 105F for 8 hours, did a tap test and it felt solid, so I de-molded and found a perfect half of an intake:




Other half tomorrow. Also, there are certainly downsides to working with silicone molds but de-moulding is not one of them. I have some overhangs and it basically fell right out of the mold.
Attached Thumbnails 3d printed intake for N/A NA miatas-80-nc1xqzd_761b630b109c568ca465961afb06458939c00fc3.jpg  

Last edited by asmasm; 11-28-2015 at 09:05 PM.
asmasm is offline  
Old 11-28-2015, 09:29 PM
  #257  
Junior Member
 
blackandtan22's Avatar
 
Join Date: May 2015
Posts: 64
Total Cats: 3
Default



Looks amazing! Great job! Can't wait until we can all start buying them!
blackandtan22 is offline  
Old 11-28-2015, 10:34 PM
  #258  
Junior Member
 
Justin case's Avatar
 
Join Date: Jul 2014
Posts: 60
Total Cats: 4
Default

This is so awesome. Great work man!
Justin case is offline  
Old 11-29-2015, 11:15 AM
  #259  
Junior Member
 
cabowabo's Avatar
 
Join Date: May 2014
Location: Bama
Posts: 461
Total Cats: 117
Default 3d printed intake for N/A NA miatas

Just over here like...
cabowabo is offline  
Old 11-29-2015, 12:37 PM
  #260  
Senior Member
Thread Starter
iTrader: (1)
 
asmasm's Avatar
 
Join Date: Jul 2012
Location: durham NC
Posts: 792
Total Cats: 143
Default

part 2:




Also,
sanding flat with the flange makes for a prefect parting line but it is super labor intensive. This took small section took 10 minutes with a block and 150 grit. I am going to get a flex attachment for my dremel and some permagrit attachments.





Has anyone ever wet sanded with a dremel? I want to keep thigns very wet to keep the carbon dust out of the air. I figure water will rust out the flex head parts pretty quickly any kind of oil will be prone to igniting. Ideas?
Attached Thumbnails 3d printed intake for N/A NA miatas-80-kzcp5iv_402e917caa723a5dc78fe5484ae1b7148549dd2a.jpg   3d printed intake for N/A NA miatas-80-3wbnybw_33618cbe77298b8996d378a4222ca002c6e0294b.jpg  
asmasm is offline  


Quick Reply: 3d printed intake for N/A NA miatas



All times are GMT -4. The time now is 09:17 AM.