Fabulous Fabrication Post all your custom fabrication projects here; impress all your friends.
Sponsored by:
Sponsored by:

DIY manifold

Thread Tools
 
Search this Thread
 
Old 02-07-2013, 04:28 PM
  #281  
Senior Member
iTrader: (6)
 
wittyworks's Avatar
 
Join Date: May 2009
Location: San Francisco
Posts: 983
Total Cats: 23
Default

I needed short radius bends for both of the shorty tubular manifolds I made, and I assume I will need them for my NC manifold as well.
wittyworks is offline  
Old 02-07-2013, 09:30 PM
  #282  
Senior Member
iTrader: (1)
 
Enginerd's Avatar
 
Join Date: Oct 2009
Posts: 1,451
Total Cats: 77
Default

Originally Posted by shlammed
a 90 is a 90.

Radius doesnt really matter that much as compared to the friction caused by the length of the pipe and the surface of the ID of the pipe.
In 1.5" size, it's roughly a 30% increase in resistance coefficient using short radius over long. But, yes, I agree that this isn't really a factor for a Miata and perhaps all automotive applications.
Enginerd is offline  
Old 02-15-2013, 08:36 PM
  #283  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,177
Total Cats: 1,681
Default

I have acquired some of the first parts for a DIY manifold.
Attached Thumbnails DIY manifold-img_20130215_200534.jpg  
shuiend is offline  
Old 02-15-2013, 08:40 PM
  #284  
Senior Member
iTrader: (3)
 
HHammerly's Avatar
 
Join Date: Dec 2007
Location: Brownsburg,IN
Posts: 837
Total Cats: 63
Default

Originally Posted by shuiend
I have acquired some of the first parts for a DIY manifold.
Kool !!! where did you get them from? 304?
HHammerly is offline  
Old 02-15-2013, 08:44 PM
  #285  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,177
Total Cats: 1,681
Default

Originally Posted by HHammerly
Kool !!! where did you get them from? 304?
Zabac had them for sale and I picked them up. They are mild steal flanges. My first few manifolds will be made of mild steal, then once I actually get some more practice on stainless I will switch to making manifolds and downpipes in that.
shuiend is offline  
Old 02-19-2013, 05:05 PM
  #286  
Senior Member
iTrader: (3)
 
HHammerly's Avatar
 
Join Date: Dec 2007
Location: Brownsburg,IN
Posts: 837
Total Cats: 63
Default

I am getting a 1.8l flange cut 1/2" 304 stainless for my EFR build ( EDIT THE GROUP BUY OUT, I AM NOT A SUPPORTING MEMBER )
Glad to give out free of charge the DWG and DXF file for it.

PM me if interested on cad file or flange
Attached Thumbnails DIY manifold-3832e1b7-e660-4b74-bd81-17fdca13f5db-2134-0000032611fcc553.jpg  

Last edited by HHammerly; 02-19-2013 at 05:55 PM.
HHammerly is offline  
Old 02-19-2013, 05:19 PM
  #287  
Senior Member
iTrader: (6)
 
wittyworks's Avatar
 
Join Date: May 2009
Location: San Francisco
Posts: 983
Total Cats: 23
Default

I have .5 inch 304 flanges for sale already made. How much are they costing you to have cut?
wittyworks is offline  
Old 02-19-2013, 05:22 PM
  #288  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,177
Total Cats: 1,681
Default

Originally Posted by HHammerly
I am getting a 1.8l flange cut 1/2" 304 stainless for my EFR build, anyone interested in getting a group buy going?
They will look like this one, I have DWG and DXF file for it.

PM me if interested on cad file or flange
Get me a price of how much they would be. I may be interested in picking up one or two if the price is right.

Basically what WittyWorks said is my big thing. If the price on the groupbuy pieces is a good bit cheaper then ordering one from him or the other vendors I will probably pick up some. If it is about the same I will probably wait till I am ready to build an actual manifold.
shuiend is offline  
Old 02-20-2013, 12:04 AM
  #289  
Senior Member
 
sturovo's Avatar
 
Join Date: Apr 2011
Location: Martin, Slovakia
Posts: 507
Total Cats: 74
Default

Originally Posted by HHammerly
I am getting a 1.8l flange cut 1/2" 304 stainless for my EFR build ( EDIT THE GROUP BUY OUT, I AM NOT A SUPPORTING MEMBER )
Glad to give out free of charge the DWG and DXF file for it.

PM me if interested on cad file or flange
Nice work HHammerly.
The top bolt hole positions for port 2 and 3 may need some adjustment? Usually there is a 4.1mm vertical offset where as this drawing shows them as being in a straight line?
Also the width of material at the outside edges of port 1and 4 could be increased? (Other flange dwgs use 12.7mm width.)
Attached Thumbnails DIY manifold-overlay-1.8.jpg  

Last edited by sturovo; 02-20-2013 at 02:19 AM.
sturovo is offline  
Old 02-20-2013, 08:06 AM
  #290  
Senior Member
iTrader: (3)
 
HHammerly's Avatar
 
Join Date: Dec 2007
Location: Brownsburg,IN
Posts: 837
Total Cats: 63
Default

Sturovo,
Thanks for the good catch, you are correct on both counts I had it marked on the gasket but failed to offset the two top center bolt holes on the drawing.
I would have noticed the problems on the thin gauge steel part that am getting made just to check for problems like this, but it is best to start with the proper dimensions in the first place.
Thanks again
Attached Thumbnails DIY manifold-8ae2da4b-ea6e-430b-a8fe-5f621e12bf87-3212-000004f73db55ab6.jpg  
HHammerly is offline  
Old 02-25-2013, 06:22 PM
  #291  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

I need a saw to cut tubes and elbows with. I already own the obligatory sawzall, what would you guys recommend for something a little more... precise? Part numbers or links get you props. I'm cutting mild steel if that helps.

- OR -

You can also tell me what to avoid as well. Example: Sawzall
EO2K is offline  
Old 02-25-2013, 06:36 PM
  #292  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,493
Total Cats: 4,080
Default

the gb is fine
Braineack is offline  
Old 02-25-2013, 07:44 PM
  #293  
Cpt. Slow
iTrader: (25)
 
curly's Avatar
 
Join Date: Oct 2005
Location: Oregon City, OR
Posts: 14,181
Total Cats: 1,131
Default

As much as we joke about the sawzall, I don't think you should actually use it for anything that needs precision.

I.E. My pipe and canvas car cover collapsed on my miata during a snow storm, I would have used a sawzall when no measurement or straightness is needed.

For pipe, I prefer an angle grinder, however as my fabrication skills get better, I get more and more annoyed when my cuts have slight angles, etc.

A chop saw would solve this, once with an adjustable vise base. Unfortunately, even HF units are $400.
curly is offline  
Old 02-25-2013, 07:53 PM
  #294  
Elite Member
iTrader: (1)
 
Leafy's Avatar
 
Join Date: Jun 2012
Location: NH
Posts: 9,479
Total Cats: 104
Default

Originally Posted by curly
A chop saw would solve this, once with an adjustable vise base. Unfortunately, even HF units are $400.
You can cheat this. Put the piece in the vice and set it up so your cut is perfect if you hold the shield on the angle grinder up against it. With some finess you can get nearly as straight as a chop saw with a lower chance of nailing yourself in the ***** with a hot piece of steel, or 8" grinding disk fragments to the chest.
Leafy is offline  
Old 02-25-2013, 08:06 PM
  #295  
Senior Member
iTrader: (3)
 
HHammerly's Avatar
 
Join Date: Dec 2007
Location: Brownsburg,IN
Posts: 837
Total Cats: 63
Default

I use this saw for most everithing, I avoid the chop saw at all cost because it is dirty and can be dangerous If a short pieces are not clamped properly.
If in a hurry I use a plasma cutter and finish it with a Milwaukee 4" grinder and a good flapper wheel. Good luck.
Attached Thumbnails DIY manifold-d4aaf125-7f94-4191-a134-c83e800f58ce-1571-000003350a9e68f6.jpg  
HHammerly is offline  
Old 02-25-2013, 08:26 PM
  #296  
Junior Member
 
NoiseRacing's Avatar
 
Join Date: Nov 2007
Location: Ontario, Canada
Posts: 106
Total Cats: 1
Default

I have both a chop saw and a horizontal bandsaw. I love the band saw over the chop saw, its not as messy. Also my bandsaw has a better vise than my chop saw and the chop saw fiber disc wears out a lot quicker than the bandsaw blade. Even cutting stainless the bandsaw blade lasts longer(alot longer running coolant). I have a 4x6 Craftex which from what i have seen in pictures and stats is the equivalent of the 4x6 that Grizzly.com sells.
NoiseRacing is offline  
Old 02-25-2013, 09:18 PM
  #297  
Cpt. Slow
iTrader: (25)
 
curly's Avatar
 
Join Date: Oct 2005
Location: Oregon City, OR
Posts: 14,181
Total Cats: 1,131
Default

My angle grinder hasn't had a shield on it since I first bought it. It always gets in the way of ****.
curly is offline  
Old 02-25-2013, 11:31 PM
  #298  
Elite Member
iTrader: (46)
 
Stein's Avatar
 
Join Date: Dec 2007
Location: Nebraska
Posts: 4,729
Total Cats: 166
Default

Originally Posted by NoiseRacing
I have a 4x6 Craftex which from what i have seen in pictures and stats is the equivalent of the 4x6 that Grizzly.com sells.
I have cut SOOOO much stuff with my 4x6 Grizzly it isn't even funny. Best overall tool purchase I have ever made as far as usefulness and actual output in the shop.
Stein is offline  
Old 02-26-2013, 01:34 AM
  #299  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

Humm... angle grinder I have already. Methinks I may try something stupid with a big box of cut off wheels before I drop $350 on a band saw.

Good feedback, thanks all
EO2K is offline  
Old 02-26-2013, 07:46 AM
  #300  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,177
Total Cats: 1,681
Default

Originally Posted by Stein
I have cut SOOOO much stuff with my 4x6 Grizzly it isn't even funny. Best overall tool purchase I have ever made as far as usefulness and actual output in the shop.
So looking online it seems that the Grizzy 4x6 bandsaw looks exactly the same as the HF 4x6 band saw. Any reason why in the future I should decide to spend an extra $150 to go with the Grizzly one over the HF one?
shuiend is offline  


Quick Reply: DIY manifold



All times are GMT -4. The time now is 02:42 AM.