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Wiring up an LC1

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Old 12-08-2007, 01:56 PM
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Originally Posted by Saml01
I picked the wrong time of the year to do this, I was freeeezing. I didnt have enough energy to run the wires for the gauge even.
I took a turkey deep frier, drilled out the fitting, and run it to the natural gas for the water heater. Then I crank it up and have a giant 2' tall flame, it keeps the garage nice and toasty and is way cheaper than propane bottles or running 20 500W "worklight" garage heaters

Originally Posted by Saml01
Sweet. I found one for mine. Hopefully it the picture is big enough to help my friend find one for me. I figured, instead of chopping into my sensor, ill have a friend of mine find me a toasted one with the same plug that I can chop off.
Sometimes it can be basically impossible to solder wires on an O2. I spent a long time trying to do it only to have everyone tell me it couldn't be done. I was DAMNED sure I'd managed it anyway, since it looked and felt ok but people said it wouldn't work.
Well, it didn't.

Then again, it turned out the one I'd soldered in was ALSO bad, which I found out after I crimped it. :-P Anyway, my point is you might want to just butt-splice it in.


Originally Posted by Saml01
As for the lighting for the gauges, I had a great idea to do without a add a circuit. The day time running light plug under our dashes has a ground and a 12v switched, so I will be using that for the gauges. I need to find out if it has a 12v that power up with the head lights so I can have my DB gauge dim when they are on.
I wired my guages into the feed for my hazard lights button. Not just cause it was handy, but because it's slick to have the guages all fade in and out like the facotry ones when you dim them.


Other comments:

You need a pretty healthy resistor for losing the rear O2. Depending on your car, the OBD-II circuit is pretty smart about checking if it's there. If you can emultate the signal with the WBO2 you should be cool, otherwise you'll have to get a O2 simulator, the OEM ECU looks for a time varying signal, that's slightly leaner, with some lag time from the front O2 on the rear NB, o it complains. I have some pics of my install of the O2Sim and I didn't want to drag around an old sensor just for the resistor so I put on a $2 power resistor. I think it does need to be pretty healthy, I also seem to remember the one I got was about 50-100% over rated - but it was there and cheap.

http://abefm.smugmug.com/gallery/1158750#54085328
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Old 12-08-2007, 02:37 PM
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Abe- what value resistor did you use?

I just took a current profile of Ye Olde' 4-wire O2 sensor heater in my car:




As you can see, as the sensor comes up to temperature, it settles into a steady-state current draw of about 1100ma. The system voltage for this test was 12.3 volts, so that's 13.5 watts, or an effective resistance of about 11.2 ohms.

I'd think that a 15 ohm power resistor would probably be sufficient to satisfy the ECU that the O2 sensor heater appears to be functioning. That would be about 12 watts of power at normal operating voltage (13.5 volts) which is enough heat that you probably wouldn't want the resistor touching your skin or resting against an insulated wire, but it'd work.
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Old 12-08-2007, 03:12 PM
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I think I used something higher, to keep the power down. It's extra heat and even waste HP (ok, not much of it, maybe 1% of a horsepower). I think I used a 50ohm 5 watt or so.

edit: Yeah it's cheaper, too, getting a low wattage resistor.
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Old 12-08-2007, 05:01 PM
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OK, so in the spirit of answering the OP's question, to remove the front NB sensor and replace it with the simulated NB output of a wideband:

1- Buy a ~50 ohm, 10 watt power resistor, such as Digikey 47W-10-ND.


2- (edit)

I got step 2 backwards the first time. The ECU provides to the ground for the heaters, not the supply. So it goes +12 -> resistor -> ECU's heater terminal.

Last edited by Joe Perez; 12-08-2007 at 07:29 PM.
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Old 12-08-2007, 05:26 PM
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yeah - what he said. :-) I left mine up by the steering collum, away from any wires or any weather.

N00b question here: Where is a good place to PUT the WBO2? I have two bungs readily available to me, one just after the elbow from the turbo, and one at the end of my DP. Since I'm getting a nice shiney new one (thanks WOT - though I wonder what it all comes with), I want to put it somewhere not-dumb so I can not-burn-it-out or get slow, meaningless responses.
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Old 12-08-2007, 05:33 PM
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You want it just a little forward of the cat. Mine was much more reliable with a little aluminum winged heatsink sandwiched between the sensor and bung.
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Old 12-08-2007, 06:20 PM
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Got a pic of that? It's to keep temps down, or change the airflow or...? What do you mean "reliable"?
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Old 12-08-2007, 08:20 PM
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Originally Posted by AbeFM


Sometimes it can be basically impossible to solder wires on an O2. I spent a long time trying to do it only to have everyone tell me it couldn't be done. I was DAMNED sure I'd managed it anyway, since it looked and felt ok but people said it wouldn't work.
Well, it didn't.

Then again, it turned out the one I'd soldered in was ALSO bad, which I found out after I crimped it. :-P Anyway, my point is you might want to just butt-splice it in.


You need a pretty healthy resistor for losing the rear O2. Depending on your car, the OBD-II circuit is pretty smart about checking if it's there. If you can emultate the signal with the WBO2 you should be cool, otherwise you'll have to get a O2 simulator, the OEM ECU looks for a time varying signal, that's slightly leaner, with some lag time from the front O2 on the rear NB, o it complains. I have some pics of my install of the O2Sim and I didn't want to drag around an old sensor just for the resistor so I put on a $2 power resistor. I think it does need to be pretty healthy, I also seem to remember the one I got was about 50-100% over rated - but it was there and cheap.
Well thats what I meant, just splice it in. For now though I figure ill drive around with the check engine light. When I put the turbo in, ill throw it into a bung. If I dont get the turbo in(within a year) ill throw on a resistor and emulate the signal. Luckily I can probably get that resistor for free, and its only 50 cents. pfft.

Thanks for the great responses guys, you really did a big favor for me with this issue. You're going to like my next thread even more, I promise.
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Old 12-08-2007, 09:01 PM
  #49  
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Originally Posted by AbeFM
Got a pic of that? It's to keep temps down, or change the airflow or...? What do you mean "reliable"?
I got sensor overheat errors when running the car moderately hard before installing the heatsink. I'm not the only one. Innovate recommended to buy their $80 sink, or build one from copper, but aluminum was easier to find. Got something like 22ga sheet Al, cut it into appx 6"x4", bent it like \_/ , drilled a hole in the center of the horizontal part, and pushed the sensor through to sandwich it between the sensor and bung. The wings run parallel to the exhaust pipe. Had to tweak one side a little to make it fit, but like magic, no more overheats. I would suspect that in any TC application, adding the heatsink would extend the life of the sensor (which is $50). So it's good use of $5 anyway.
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Originally Posted by concealer404
Buy an MSPNP Pro, you'll feel better.
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Old 12-08-2007, 09:07 PM
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Originally Posted by Saml01
You're going to like my next thread even more, I promise.
If it doesn't begin with "So I finally installed the turbo..." then you're probably looking at a ban.
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Old 12-09-2007, 02:30 AM
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Originally Posted by Joe Perez
If it doesn't begin with "So I finally installed the turbo..." then you're probably looking at a ban.
Hahaha, Indeed. Remember, people with a turbo have bigger penises.

People with one on their bike have to buy special pants. :-)


I still want a pic of this O2 sheild... It's outside the pipe or in it?
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Old 12-09-2007, 10:20 AM
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The "official" heatsink / extender thingy: http://www.innovatemotorsports.com/x...cat=250&page=2

What Ben is describing:

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Old 12-09-2007, 10:54 AM
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Originally Posted by Joe Perez
If it doesn't begin with "So I finally installed the turbo..." then you're probably looking at a ban.
No No. You have to work out allllll your megasquirt problems before a turbo. This one though really has me scratching my head.
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Old 12-09-2007, 12:57 PM
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Joe/Ben,
Cool, thanks. I sorta thought that was what you meant, but couldn't believe it. :-) The innovative part looks really nice, but pretty spendy.
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Old 12-09-2007, 01:45 PM
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Actually, innovate describes the DIY heatsink on page 8 of the LC-1 manual:
The maximum temperature of the sensor at the bung (the sensor hexagon) should not exceed 500°C or 900°F. If these temperatures are exceeded your application you should either install a copper heat sink (instructions below) or the Innovate Motorsports Heat-Sink Bung extender (HBX-1). The bung extender is recommended for situations where airflow is restricted or the encountered heat is higher than a heat sink can handle.

How to fabricate a copper heat sink:

Use a 4” x 4” (10cm x 10 cm) sheet of copper sheet metal 14ga (1.5mm) thick. Drill a hole in the center with the same diameter of the oxygen sensor threads ~3/4” (19mm).
Fold the sides up 45 deg and mount it between the sensor and the bung like you would a big washer. Orient it such that the sides are exposed to good airflow.
And they supply this illustration (which I should have copied rather than re-drawing it from scratch):

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Old 12-10-2007, 05:06 PM
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Would said Heat sync allow me to run my wideband in the stock GReddy NB O2 sensor position without affecting the life of the sensor?
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Old 12-10-2007, 05:08 PM
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probably not
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Originally Posted by concealer404
Buy an MSPNP Pro, you'll feel better.
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Old 12-10-2007, 05:46 PM
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Why risk it? Can you afford to frequently replace your sensor?
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Old 12-10-2007, 05:57 PM
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Nope. I guess that means getting a bung welded on.
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Old 12-10-2007, 07:22 PM
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i'm trying to remember where i put mine, but without running home to check or hitting my own website to find out - ha - i thought it was in the upper dp. and it's lasted a goodly long time. then again, i only rarely have it powered, i wonder if that effects life.
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