Prefabbed Turbo Kits A place to discuss prefabricated turbo kits on the market

Pics of your hot side intercooler routing please

Thread Tools
 
Search this Thread
 
Old 04-16-2012, 03:07 AM
  #1  
Junior Member
Thread Starter
iTrader: (6)
 
Cxracer's Avatar
 
Join Date: Mar 2010
Location: Morgan Hill, CA
Posts: 382
Total Cats: 27
Default Pics of your hot side intercooler routing please

I've been trying to search to see some pictures of how people have routed the tubing from their turbo to their intercooler. Unfortunatly "intercooler" is too popular a term so I'm really having trouble finding any good pictures to check out.

I've got a GReddy kit and a "Stripes" intercooler kit that a friend gave me. He had a similar set up on his car and the hot side off the turbo dropped down in front of the engine then under the sway bar. This won't work on my car because I have a huge hollow RB sway bar plus a RB sway bar brace that effectively block that route.
You can see the top of the white brace in this pic:

Also, will I need to clock my compressor in order to drop down to try to avoid the tangle of power steering lines?





Apologies for the bad iPhone pics
Attached Images
File Type: jpg
e0173e6f.jpg (302.8 KB, 960 views)
File Type: jpg
83e51a08.jpg (334.1 KB, 947 views)
File Type: jpg
bf15e4be.jpg (319.7 KB, 940 views)
File Type: jpg
f00abd60.jpg (219.0 KB, 947 views)
Cxracer is offline  
Old 04-16-2012, 03:33 AM
  #2  
Elite Member
iTrader: (24)
 
viperormiata's Avatar
 
Join Date: Aug 2008
Location: Key West
Posts: 6,110
Total Cats: 283
Default

Easy.
viperormiata is offline  
Old 04-16-2012, 03:37 AM
  #3  
Elite Member
iTrader: (2)
 
triple88a's Avatar
 
Join Date: Apr 2006
Location: Chicago, IL
Posts: 10,453
Total Cats: 1,796
Default

How about an over the rad setup?

Search track dog intercooler.
triple88a is offline  
Old 04-16-2012, 07:16 AM
  #4  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,647
Total Cats: 3,009
Default

Step one: remove power steering, sweetheart.
sixshooter is offline  
Old 04-16-2012, 09:46 AM
  #5  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,490
Total Cats: 4,079
Default



Attached Images
File Type: jpg
reassemble012.jpg (216.9 KB, 954 views)
File Type: jpg
reassemble019.jpg (166.0 KB, 932 views)
Braineack is offline  
Old 04-16-2012, 10:10 AM
  #6  
Elite Member
iTrader: (10)
 
leatherface24's Avatar
 
Join Date: Dec 2006
Location: Pembroke Pines
Posts: 4,064
Total Cats: 10
Default



Attached Images
File Type: jpg
Iphone281.jpg (254.4 KB, 1057 views)
leatherface24 is offline  
Old 04-18-2012, 12:00 AM
  #7  
Junior Member
Thread Starter
iTrader: (6)
 
Cxracer's Avatar
 
Join Date: Mar 2010
Location: Morgan Hill, CA
Posts: 382
Total Cats: 27
Default

The over the radiator stuff looks great and Is probably really resonsive but with my attempt to CARB legal-ish I'd probably sneak past with a less ostentatious routing.

So from what I can see, I be best off clocking the compressor so it the outlet faces straight down and then try to sneak under the power steering lines. Since I eliminated the AC compressor I hopefully will have room.

Braineack - Did you have to reroute any of the power steering lines or did you just remove them so you could get the coupler installed?
Cxracer is offline  
Old 04-18-2012, 12:28 AM
  #8  
Elite Member
iTrader: (24)
 
viperormiata's Avatar
 
Join Date: Aug 2008
Location: Key West
Posts: 6,110
Total Cats: 283
Default

The picture I posted works perfectly with a/c.
viperormiata is offline  
Old 04-18-2012, 02:09 AM
  #9  
Junior Member
Thread Starter
iTrader: (6)
 
Cxracer's Avatar
 
Join Date: Mar 2010
Location: Morgan Hill, CA
Posts: 382
Total Cats: 27
Default

Originally Posted by viperormiata
The picture I posted works perfectly with a/c.
Well, my A/C never worked so I pulled everything out when I had the engine out. I figured it would give me some more room and fewer cooling problems (at least for the engine if not me)

So that last section of pipe goes under the sway bar but it doesn't need to go up again to meet the intercooler? Is the bottom of your intercooler hanging well below your radiator?

Did you have any success modifying your plastic belly pan to accommodate the intercooler piping or did you pull it out? I'm going to try my best to keep it or something to avoid cooling problems on the track.
Cxracer is offline  
Old 04-18-2012, 02:31 PM
  #10  
Senior Member
 
sturovo's Avatar
 
Join Date: Apr 2011
Location: Martin, Slovakia
Posts: 507
Total Cats: 74
Default


my previous churbo set up
Attached Images
File Type: jpg
P1020638-Copy.jpg (231.6 KB, 820 views)
sturovo is offline  
Old 04-18-2012, 03:38 PM
  #11  
Elite Member
iTrader: (8)
 
matthewdesigns's Avatar
 
Join Date: Jun 2008
Location: WNC
Posts: 1,648
Total Cats: 55
Default

No A/C or PS





Mostly cold side here, but it's pretty much a mirror image over on the hot side.

Attached Images
File Type: jpg
CIMG5091sm.jpg (125.4 KB, 811 views)
matthewdesigns is offline  
Old 04-18-2012, 06:04 PM
  #12  
Elite Member
iTrader: (4)
 
hornetball's Avatar
 
Join Date: Mar 2008
Location: Granbury, TX
Posts: 6,301
Total Cats: 696
Default

Thanks for posting this stuff guys.

I need to find an elegant solution also.

NA with AC and PS is challenging.

Leatherface, I assume you also did some kind of scoop or extractor on your hood? Or is your NB radiator just tilted way back?
hornetball is offline  
Old 04-18-2012, 06:10 PM
  #13  
Senior Member
iTrader: (3)
 
Clos561's Avatar
 
Join Date: Nov 2009
Location: Royal Palm Beach, FL
Posts: 725
Total Cats: 5
Default

Originally Posted by leatherface24

lol you're such a f@g.
Clos561 is offline  
Old 04-18-2012, 10:58 PM
  #14  
Junior Member
iTrader: (10)
 
ssmith's Avatar
 
Join Date: May 2008
Location: Baldwin Park, CA
Posts: 149
Total Cats: 6
Default

Same car, same turbo, (both are greddy).


Attached Images
File Type: jpg
DSC01412.jpg (114.0 KB, 791 views)
File Type: jpg
IMG028.jpg (399.4 KB, 790 views)
ssmith is offline  
Old 04-19-2012, 12:07 AM
  #15  
Elite Member
iTrader: (3)
 
concealer404's Avatar
 
Join Date: Aug 2011
Posts: 10,917
Total Cats: 2,201
Default

Originally Posted by leatherface24



I'd smash.
concealer404 is offline  
Old 04-19-2012, 01:11 AM
  #16  
Cpt. Slow
iTrader: (25)
 
curly's Avatar
 
Join Date: Oct 2005
Location: Oregon City, OR
Posts: 14,175
Total Cats: 1,129
Default

Greddy top mountsetup:

Artech side mount setup:


Bottom line, top mount/greddy suck. Wasn't gonna say that until I finally switched, so there you go.
Attached Images
File Type: jpg
b9d0db06.jpg (124.7 KB, 777 views)
File Type: jpg
6f944637.jpg (345.6 KB, 772 views)
curly is offline  
Old 04-19-2012, 01:34 PM
  #17  
Senior Member
iTrader: (3)
 
thasac's Avatar
 
Join Date: May 2005
Location: Mass.
Posts: 811
Total Cats: 43
Default

I'll follow to Curly's Greddy top mount with another in similar fashion - difference being I tilted the radiator so I can clear the OEM hood.



If you have any interest in going this route, I can send you the CAD drawings to have your own radiator brackets water jet cut.

-Zach
Attached Images
thasac is offline  
Old 04-19-2012, 02:38 PM
  #18  
Cpt. Slow
iTrader: (25)
 
curly's Avatar
 
Join Date: Oct 2005
Location: Oregon City, OR
Posts: 14,175
Total Cats: 1,129
Default

If I did it again I'd spend the money on getting some beaded pipes welded on to the Starion intercooler and use the OEM holes rather than cut up my upper radiator panel and a new intercooler.

However, if I knew then what I knew now, I would have gone to my current around the radiator setup and not bothered with the over the rad. It's not a bad setup, but there are some compromises.
curly is offline  
Old 04-19-2012, 03:05 PM
  #19  
Senior Member
iTrader: (3)
 
thasac's Avatar
 
Join Date: May 2005
Location: Mass.
Posts: 811
Total Cats: 43
Default

Originally Posted by curly
If I did it again I'd spend the money on getting some beaded pipes welded on to the Starion intercooler and use the OEM holes rather than cut up my upper radiator panel and a new intercooler.

However, if I knew then what I knew now, I would have gone to my current around the radiator setup and not bothered with the over the rad. It's not a bad setup, but there are some compromises.
Agreed, the effort to go 'over the top' far outweighs any benefits. I f*cked around forever designing new radiator mounts which maintain the use of the OEM rubber isolators. This being said, I am happy with the results.

I didn't have to cut the hood or the core support, though I did fold the vertical edge in some. I've got .5"+ of clearance from the hood, radiator and core support.


The 3 benefits I've found are, in order of value:

1. It makes building well sealed duct work to the radiator an incredibly easy task.
2. Charge piping is ridiculously short, ~ 4 feet or less.
3. I've got 5 joints in the charge pipes including the turbo outlet and the TB inlet - less points for potential failure (not that t-bolted silicon couplers are exactly high risk).


-Zach
thasac is offline  
Old 04-22-2012, 12:31 AM
  #20  
Junior Member
 
charlie_91's Avatar
 
Join Date: Dec 2009
Posts: 110
Total Cats: 28
Default

why not go through the fender ?


d439a08 by charlie_2011, on Flickr
Attached Images
File Type: jpg
7083087865_f63df7ba9d_z.jpg (193.3 KB, 737 views)
charlie_91 is offline  


Quick Reply: Pics of your hot side intercooler routing please



All times are GMT -4. The time now is 04:22 PM.