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Ian's 99 build thread

Old 04-14-2017, 11:37 AM
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I think you should mount a go pro in the tank and see what it looks like at low fuel level.

Is it the stock hangar? I know there are some differences in hangars between the years.
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Old 04-14-2017, 11:38 AM
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Pretty sure he's diagnosed it extensively and still couldn't find the cause
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Old 04-14-2017, 11:38 AM
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I never saw go pro in tank video though. Which I actually am just interested in seeing
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Old 04-14-2017, 12:19 PM
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Originally Posted by aidandj
I think you should mount a go pro in the tank and see what it looks like at low fuel level.

Is it the stock hangar? I know there are some differences in hangars between the years.
It's the stock hangar with the in-tank regulator removed. This means it's dumping the return fuel a few inches above the level of the bottom of the tank. I was concerned that maybe the fuel spraying out of that was pushing the fuel away from the pickup, so we ran an inspection camera down the filler neck and made a video of it when cycling the fuel pump (sitting in the garage). It really wasn't all that spectacular, though. I haven't done it while driving, but it didn't seem like a likely cause.

I know I posted this video on mt.net, but can't find it in my build thread. Maybe it was another thread. This is what a fuel pump prime looks like inside the tank.



--Ian
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Old 04-14-2017, 12:38 PM
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http://www.brembo.com/en/car/formula-1/f1-infographics
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Old 04-14-2017, 12:46 PM
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One Brembo RCC rotor costs as much as my car does.

--Ian
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Old 04-14-2017, 01:27 PM
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Originally Posted by codrus
It's the stock hangar with the in-tank regulator removed.
I was running this exact same in-tank configuration when I had the return setup, and I had no issues.

DW200 on OEM hangar, DW provided filter sock FWIW.

Originally Posted by codrus
This means it's dumping the return fuel a few inches above the level of the bottom of the tank. I was concerned that maybe the fuel spraying out of that was pushing the fuel away from the pickup...
I could see this creating aeration in the fuel causing the pump to suck up some air? But beyond that you got me. Maybe order one of those fuel rail regulator adapters with the male AN fitting on it (because IIRC its the same bolt pattern) and throw an 90° fitting on it and shoot the return fuel off to the side somewhere. It may not accomplish anything, but for <$20 worth of parts it might be fun to test.

Of course, if this was the real issue, I feel like we would be seeing it more frequently.

Just a thought.
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Old 04-14-2017, 01:42 PM
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I'm more curious to see if the sock sees air when in turns. Then you could compare it to a car that doesnt see fuel starvation, and see if the sock is seeing air then.
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Old 04-14-2017, 01:49 PM
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Indeed I have a return system, and indeed I have the same problem. 1/4 tank and below and I'm hosed. I can run it down below a half tank though, so it does sound like my fuel starvation issue is not as extreme as yours.
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Old 04-14-2017, 01:51 PM
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maybe just lengthen the return tube/hose so that it dumps right onto the sock? dunno
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Old 04-14-2017, 01:55 PM
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Ed also has the same return setup as ian in the tank. Fuel flowing from where the regulator used to be.
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Old 04-14-2017, 02:49 PM
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A change in the return configuration seems like a good idea to me. You must be picking up bubbles.
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Old 04-14-2017, 05:41 PM
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Try some of that Holley Fuelmat stuff?
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Old 04-14-2017, 06:12 PM
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I, too, wondered about return turbulence. I suppose we could weld up a flange and tube. However, this video, and other evidence is that bubbling is not the cause.

Another thing I noticed. When I pulled the original pump, it took about 5 seconds for the fuel to all run out of the expanded sock.

However, the old, stock sock was so loose on the new DW pump, that I used the one from DW, instead of re-using the stock one. Later, I pulled this assembly and the fuel ran out of the DW sock in about half a second.

Miata does not sell the OEM sock as a separate item.
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Old 04-14-2017, 06:13 PM
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I'm imagining a high g corner, most of the fuel is one one side of the tank, small layer over the sock. The fuel splashing back might bubble that enough?
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Old 04-14-2017, 06:17 PM
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Also, looks like when under high power, you are returning very little fuel to the tank. Is it possible you are running out of pump? 'Course that should change conditions much between full and empty tank.

EDIT: NVM. This is cycling pump. Duh… reading fail.

Last edited by DNMakinson; 04-14-2017 at 06:20 PM. Reason: Brain Fart
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Old 04-14-2017, 06:27 PM
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Originally Posted by Chilicharger665
Try some of that Holley Fuelmat stuff?
haha I was just thinking of this
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Old 04-14-2017, 06:28 PM
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Originally Posted by DNMakinson
Miata does not sell the OEM sock as a separate item.
Assuming you mean "Mazda", sure they do, I bought one. Looks like it's part # BP4W-13-ZE1 (at least, for an NB1, didn't check other years). "Filter, fuel pump."

I swapped out the one that had come with my Walbro for a new OEM one back when I was first investigating this problem last summer (a few pages back on the build thread). The OEM sock is held open with a spring, the Walbro one is not. The OEM sock went onto the Walbro input just fine, no rattling. Haven't tried a DW pump.

It didn't make any difference in the fuel starvation, though.

--Ian
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Old 04-14-2017, 06:31 PM
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@turbofan how did you get just a new OEM sock? https://www.miataturbo.net/race-prep...handers-89826/

Also, in above thread, Ian says he has an OEM sock, but pic on post 6 is not an OEM sock.
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Old 04-14-2017, 06:31 PM
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Originally Posted by aidandj
I'm more curious to see if the sock sees air when in turns. Then you could compare it to a car that doesnt see fuel starvation, and see if the sock is seeing air then.
I'm not eager to dunk my GoPro in gasoline, or to have the fuel tank unsealed to the point where I can get the inspection camera inside while I'm out on track.

--Ian
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