Build Threads Building a motor? Post the progress here.

My attempt at "getting good" GT3076R

Thread Tools
 
Search this Thread
 
Old 11-30-2017, 03:25 PM
  #221  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by psyber_0ptix
That compressor is rough! Imagine how awesome it'd spool with a fresh new balanced wheel.

Your mileage might improve slightly on longer gears on highway since you're not winding out as high. But around town, the road will have more mechanical advantage, so city miles might drop a bit.
Is it as easy as slapping a new wheel on it? If so I might can handle that but I'm not sure if I have the gumption to rebuild it.
miataman04 is offline  
Old 11-30-2017, 03:30 PM
  #222  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by codrus
Do people replace these? I've never had an issue with OEM ones. The head has coolant in it, so these studs don't see the huge thermal loads that the others do.

--Ian
Mine are ARP studs, my thoughts are if they don't come out, reuse em. The OEM ones are bad about coming out when you loosen the nuts.
miataman04 is offline  
Old 11-30-2017, 04:17 PM
  #223  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

Welp,

Originally Posted by Savington
Pulls about as hard as my '02SE making ~300/270, but you should be making way, way more than that at 24psi. You're missing at least 60ft.lbs.
Originally Posted by andyfloyd
My thoughts exactly, I had a smaller compressor when I ran a GT3271 and made 294whp @ 18psi. Seems like there is something amiss, but does pull nicely.


now we know why.
18psi is offline  
Old 11-30-2017, 04:21 PM
  #224  
Elite Member
iTrader: (2)
 
ridethecliche's Avatar
 
Join Date: Aug 2016
Location: New Fucking Jersey
Posts: 3,890
Total Cats: 143
Default

See if JDS turbo can help you out. They do a bunch of rebuilds etc. Might be helpful to have them rebuild it and put a billet wheel on for extra funzies.
ridethecliche is offline  
Old 11-30-2017, 04:25 PM
  #225  
Elite Member
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,165
Total Cats: 855
Default

Originally Posted by miataman04
Mine are ARP studs, my thoughts are if they don't come out, reuse em. The OEM ones are bad about coming out when you loosen the nuts.
Weird. I've taken the turbo manifold off my car at least a dozen times (thanks, California) and I have never had an OEM stud back out of the head.

That's a BEGI manifold, right? Same turbo location as the old 90s-era BEGIs and current FM2s? The standard approach FM uses is to assemble the turbo & manifold to each other on the bench and then put them on together. On my car this entails loosening the nut on the driver's side motor mount (the one to the subframe) and using a crowbar to pull the motor over. It'll pivot a few degrees on the passenger side motor mount, which gives enough angle to get the manifold+turbo assembly over the exhaust studs. Works best with two people.

--Ian
codrus is offline  
Old 11-30-2017, 04:28 PM
  #226  
Elite Member
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,165
Total Cats: 855
Default

Originally Posted by miataman04
Is it as easy as slapping a new wheel on it? If so I might can handle that but I'm not sure if I have the gumption to rebuild it.
My impression is that none of the GT-series turbos are DIY rebuildable. If the wheel is trashed, then the usual recommendation I hear is to talk to ATP (https://www.atpturbo.com) and they'll give you a discount on a new CHRA if you send in your trashed one.

(I'm assuming this is an actual Garrett and not an ebay/churbo)

--Ian
codrus is offline  
Old 11-30-2017, 04:36 PM
  #227  
Elite Member
iTrader: (2)
 
ridethecliche's Avatar
 
Join Date: Aug 2016
Location: New Fucking Jersey
Posts: 3,890
Total Cats: 143
Default

Originally Posted by codrus
My impression is that none of the GT-series turbos are DIY rebuildable. If the wheel is trashed, then the usual recommendation I hear is to talk to ATP (https://www.atpturbo.com) and they'll give you a discount on a new CHRA if you send in your trashed one.

(I'm assuming this is an actual Garrett and not an ebay/churbo)

--Ian
I think JDS does this as well.

Email: joshds25@yahoo.com
Site: http://www.jdsperformanceturbos.com/
Ebay: https://www.ebay.com/itm/322147341128?ul_noapp=true

Edit: No personal experience. Just heard good things.
ridethecliche is offline  
Old 11-30-2017, 04:39 PM
  #228  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

I'd probably just run it into the ground since apparently it still works, and just plan for a proper replacement for the future. no reason to pour money into this thing
18psi is offline  
Old 11-30-2017, 10:28 PM
  #229  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by codrus

That's a BEGI manifold, right? Same turbo location as the old 90s-era BEGIs and current FM2s? The standard approach FM uses is to assemble the turbo & manifold to each other on the bench and then put them on together. On my car this entails loosening the nut on the driver's side motor mount (the one to the subframe) and using a crowbar to pull the motor over. It'll pivot a few degrees on the passenger side motor mount, which gives enough angle to get the manifold+turbo assembly over the exhaust studs. Works best with two people.

--Ian
That sounds like it would work but MAN does that sound like a pain. There is zero clearance. When I clocked the turbo for the FM intercooler pipe I had to cut some of the car up for room. You can see it in the pics. It's not much but man its tight.
miataman04 is offline  
Old 11-30-2017, 10:31 PM
  #230  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by ridethecliche
I think JDS does this as well.

Email: joshds25@yahoo.com
Site: jdsperformanceturbos.com
Ebay: https://www.ebay.com/itm/322147341128?ul_noapp=true

Edit: No personal experience. Just heard good things.
I'll get some pricing on it. Thanks for the recommendation.

Originally Posted by 18psi
I'd probably just run it into the ground since apparently it still works, and just plan for a proper replacement for the future. no reason to pour money into this thing
I kinda lean this way but if its a cheap fix than it might be worth it. Do you think this would bite me later on if I leave it as is for a while?
miataman04 is offline  
Old 11-30-2017, 11:58 PM
  #231  
Elite Member
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,165
Total Cats: 855
Default

Originally Posted by miataman04
That sounds like it would work but MAN does that sound like a pain. There is zero clearance. When I clocked the turbo for the FM intercooler pipe I had to cut some of the car up for room. You can see it in the pics. It's not much but man its tight.
If you're planning on track days, you need inconel studs or they'll back out. If it's just for street use the bolts might be OK.

--Ian
codrus is offline  
Old 12-01-2017, 01:00 AM
  #232  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

Originally Posted by miataman04


I kinda lean this way but if its a cheap fix than it might be worth it. Do you think this would bite me later on if I leave it as is for a while?
if it's just chipped fins and no contact with housing, and no excessive shaft play, then nothing will happen. It should continue to work, just a lot less efficiently
18psi is offline  
Old 12-01-2017, 09:23 AM
  #233  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by codrus
If you're planning on track days, you need inconel studs or they'll back out. If it's just for street use the bolts might be OK.

--Ian
What about safety wire bolts? I think if done well that might be a good compromise.
miataman04 is offline  
Old 12-01-2017, 11:26 AM
  #234  
Retired Mech Design Engr
iTrader: (3)
 
DNMakinson's Avatar
 
Join Date: Jan 2013
Location: Seneca, SC
Posts: 5,009
Total Cats: 856
Default

No. The bolts/nuts do not back off, the bolts stretch.
DNMakinson is offline  
Old 12-01-2017, 01:20 PM
  #235  
Elite Member
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,165
Total Cats: 855
Default

Safety wire will stop the bolts from falling out, but it won't stop it from loosening to the point that it's got a big pre-turbo exhaust leak.

--Ian
codrus is offline  
Old 12-01-2017, 01:54 PM
  #236  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Well looks like I'm getting schooled here. I guess I'm going to have to find a way to go studs to prevent further headaches.

Looks like a full rebuild with a billet wheel will be $500. Thats with a new anti-surge housing. I feel like that would help since I still have a bit of compressor surge. I'm still playing with BOV ideas to reduce that to nothing. I might be able to swing that. The next thing is picking studs and everything. I don't think I can use the off shelf stud kits since I am changing the diameter of the holes.
miataman04 is offline  
Old 12-01-2017, 02:01 PM
  #237  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,099
Default

BOV has nothing to do with real compressor surge. You might get a little surge on throttle lift, but a good BOV will take care of that. Real compressor surge happens at low RPM/high flow, always during spoolup, when the motor simply isn't capable of ingesting the flow the turbo is asking it to ingest, and the whole mess reverses direction at WOT. It is one of the most terrifying noises I've ever heard a car emit, it destroys turbos real quick, and that's what anti-surge housings fix.
Savington is offline  
Old 12-01-2017, 02:01 PM
  #238  
Elite Member
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,165
Total Cats: 855
Default

Originally Posted by miataman04
Well looks like I'm getting schooled here. I guess I'm going to have to find a way to go studs to prevent further headaches.

Looks like a full rebuild with a billet wheel will be $500. Thats with a new anti-surge housing. I feel like that would help since I still have a bit of compressor surge. I'm still playing with BOV ideas to reduce that to nothing. I might be able to swing that. The next thing is picking studs and everything. I don't think I can use the off shelf stud kits since I am changing the diameter of the holes.
IIRC, TSE still sells 10mm inconel stud kits.

--Ian
codrus is offline  
Old 12-01-2017, 02:06 PM
  #239  
Senior Member
Thread Starter
iTrader: (1)
 
miataman04's Avatar
 
Join Date: Apr 2011
Location: Jonesboro Arkansas
Posts: 553
Total Cats: 25
Default

Originally Posted by Savington
BOV has nothing to do with real compressor surge. You might get a little surge on throttle lift, but a good BOV will take care of that. Real compressor surge happens at low RPM/high flow, always during spoolup, when the motor simply isn't capable of ingesting the flow the turbo is asking it to ingest, and the whole mess reverses direction at WOT. It is one of the most terrifying noises I've ever heard a car emit, it destroys turbos real quick, and that's what anti-surge housings fix.
Ohhhhhh, now I feel dumb.

Ok then that will cheapen this fix up a bit. I'm going to have to just go a different route on the BOV. I have a Tial 50mm there is only a second of chirp at WOT between shifts then when a ease off at WOT a slow cho-cho-cho-psss. (you know the sound) I've run over sized lines to it and played with the springs so it may be time to move to something else.
miataman04 is offline  
Old 12-01-2017, 03:19 PM
  #240  
Elite Member
iTrader: (2)
 
ridethecliche's Avatar
 
Join Date: Aug 2016
Location: New Fucking Jersey
Posts: 3,890
Total Cats: 143
Default

I mean, you don't have to get the anti surge housing, but depending on how much it adds, it might not be so bad to spring for it.

​​​​​​Are you running ebc? Lawone had a post talking about off throttle surge with ebc. Mbc fixed it for him, but you may have some luck with a higher frequency on the ebc? I'm going to attempt that next for my setup.
ridethecliche is offline  


Quick Reply: My attempt at "getting good" GT3076R



All times are GMT -4. The time now is 02:37 AM.