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-   -   Project Trisha MxMillan aka Trillian (https://www.miataturbo.net/build-threads-57/project-trisha-mxmillan-aka-trillian-71861/)

Zaphod 03-29-2013 04:59 AM

Project Trisha MxMillan aka Trillian
 
58 Attachment(s)
Lately I stumbled upon this little sad MX-5 at ebay just around the corner

I couldn't help myself and had to save this poor little car...
So now I can proudly introduce to you project

Trisha MxMillan

With a nickname like mine the search for a project name was easily done:
Trisha M(x)cMillan as the name of my new daily MX-5 to be...
Trisha McMillan aka Trillian

Pics of the first contact...

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

First thing was to cut and throw out the floormat on the drivers side - the torn roof left a puddle of water and some rust there - but luckily the picture makes it look worse than it really is...
https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

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https://www.miataturbo.net/attachmen...ine=1364547596

The rust on the underside looks worse in the pictures, than in reality...

The rust on the rocker panels not... :eek:

Today I showed Trillian here new home:
https://www.miataturbo.net/attachmen...ine=1364547596

https://www.miataturbo.net/attachmen...ine=1364547596

About the car:
Its a
NA MX-5 02/97 1,6l (Again a Europe speciality) 90(!)bhp... (car will get a VVT engine soon)
161.500km run (100k miles?)

some rust here and there, a bunch of dirt, leafs and mud all around, nothing some elbow grease and a skilled welder could not solve...

So rust repair first...

Got a very special hardtop with the car..

Tom Walkinshaw Racing hardtop - very rare.
https://www.miataturbo.net/attachmen...ine=1364547596

18psi 03-29-2013 09:11 AM

'Grats on the purchase man.

Make her pretty again :)

y8s 03-29-2013 09:59 AM

zooey deschanel trillian or the one from the british mini series?

Zaphod 03-29-2013 10:18 AM

I am not so much into Blondes - so Zooey Deschanel...
(She also is much more my picture of Trillian I got, when I read the book...)
:-)

Sven

Zaphod 04-08-2013 09:45 AM

6 Attachment(s)
As you should do with every women - buy her some goodies from time to time... So Trillian got some goodies:

Big ass watercooler
https://www.miataturbo.net/attachmen...ine=1365428700

Some nice side sills - need a little work, but in good shape overall
https://www.miataturbo.net/attachmen...ine=1365428700

Some new OEM floor mats
https://www.miataturbo.net/attachmen...ine=1365428700

Tinted clear front turn signals
https://www.miataturbo.net/attachmen...ine=1365428700

Right and left rear panel repair parts, valve cover seal, new alternator belt
https://www.miataturbo.net/attachmen...ine=1365428700

I.L. Motorsport GV style PU front lip
https://www.miataturbo.net/attachmen...ine=1365428700

Also got a new(used) lower floor carpet and a OEM 10th Anniversary strut brace (no pics yet)

I hope she's happy now...

Zaphod 04-08-2013 10:10 AM

15 Attachment(s)
And to make her even more happy

1st repair project - broken left rear view mirror

When I got the car the left rearview mirror was missing - fortunately it was in the trunk - looking like this:
https://www.miataturbo.net/attachmen...ine=1365430244

https://www.miataturbo.net/attachmen...ine=1365430244

At the German mx-5.de there is a nice "How to" about the repair of such broken mirrors... (I don't think you'll need the link, because it's in German anyway ;-) )

So I started with the disassembly of the mirror
https://www.miataturbo.net/attachmen...ine=1365430244

Carefully cut along the line between the front and rear cover, but be carful not to cut your fingers of...!
https://www.miataturbo.net/attachmen...ine=1365430244
https://www.miataturbo.net/attachmen...ine=1365430244

The front cover is held by glue every 1cm or so, so carfully peel the two parts apart - don't hurry or you will crack the front cover
Also be careful that your wife isn't at home, when you use your good cutlery to pry the parts apart... :rofl:

https://www.miataturbo.net/attachmen...ine=1365430244
https://www.miataturbo.net/attachmen...ine=1365430244

Finally off:
https://www.miataturbo.net/attachmen...ine=1365430244

Look at the pile of rust inside the mirror:
https://www.miataturbo.net/attachmen...ine=1365430244
https://www.miataturbo.net/attachmen...ine=1365430244

Take the lump of rust apart and save the spring and quadratic metal washer
Clean everything.
https://www.miataturbo.net/attachmen...ine=1365430244

Now go and break the two completely rusted screws that hold the mirror mount to the car (and do some good cursing doing so... :vash2: )
Then take this apart too.
https://www.miataturbo.net/attachmen...ine=1365430244

The white/rusty thing is supposed to be half a plastic ball and was in my case totally broken by the rusty screw inside.
I just glued it all back together:
https://www.miataturbo.net/attachmen...ine=1365430244

Re-painted the mount and cleaned it inside (this is where the white plastic half-ball goes)
https://www.miataturbo.net/attachmen...ine=1365430244
https://www.miataturbo.net/attachmen...ine=1365430244

Finished the mirror today:
The re-finished parts
http://www.ingenieure-reichel.de/upl...ontego_057.jpg

Inside
http://www.ingenieure-reichel.de/upl...ontego_058.jpg

From below:
http://www.ingenieure-reichel.de/upl...ontego_059.jpg

All done - back in old glory
http://www.ingenieure-reichel.de/upl...ontego_060.jpg
http://www.ingenieure-reichel.de/upl...ontego_061.jpg

So first little project done...

Greets

Monti 04-08-2013 10:31 AM

Hi Sven,

looks like it needs some serious attention. :D I'm looking forward to your build.

Will she get boosted? ;)

Zaphod 04-08-2013 12:41 PM

Nope, will get an ITB 2001 VVT engine... But don't spread the news... ;-)

Joe Perez 04-08-2013 05:10 PM

Am I the only one who thinks that this car ought to have been called Heart of Gold, or perhaps Bistromath, given its origin?

(Though I do approve of Zooey as Trillian.)

Zaphod 04-08-2013 11:55 PM

I thought about Heart of Gold but a that time I didn't know that it will get the VVT engine... :-0

Edit: Updated post Nr. 6 with pics of the finished mirror

More interesting news to come - engine should be here soon..

Zaphod 04-11-2013 12:45 PM

7 Attachment(s)
Da fuq... - Christmas again?

Look at what arrived in my humble place today...

https://www.miataturbo.net/attachmen...ine=1365698700

https://www.miataturbo.net/attachmen...ine=1365698700

https://www.miataturbo.net/attachmen...ine=1365698700

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https://www.miataturbo.net/attachmen...ine=1365698700

2001 VVT engine, 84.000km, all harnesses, oem ecu, instrument cluster, door locks, keys, immobilizer unit and a lot more...
2001 front axle assembly with brakes - going to be rebuild with poly bushings and getting cleaned/painted.

Zaphod 04-18-2013 01:58 AM

4 Attachment(s)
And to make her even more happy

Project Nr. 2 - Cleaning part. 1

I had to have a look under the dirt...

before
https://www.miataturbo.net/attachmen...ine=1366264711

after
https://www.miataturbo.net/attachmen...ine=1366264711

from the back
https://www.miataturbo.net/attachmen...ine=1366264711
^ my little helper

https://www.miataturbo.net/attachmen...ine=1366264711

That was just a first cleaning, need to polish her up quite a bit and do a lot of repairwork.

Under all that dirt there was a hidden haildamage of the hood... :-( But not too bad - so I guess it will be repairable via smartrepair...

Project Nr. 2 done.

Greets

Zaphod 04-22-2013 03:05 AM

22 Attachment(s)
Update 20.04.2013

Got a good bit ahead (but still only cleaning and such... not very exciting but necessary)

Took out the old torn softtop
https://www.miataturbo.net/attachmen...ine=1366614310

Luckily not rust to find there, only lots of dirt
https://www.miataturbo.net/attachmen...ine=1366614310

Took out the remaining carpet on the passenger side which felt dry to the touch...

D'ooh!

https://www.miataturbo.net/attachmen...ine=1366614310

About half a liter of water in the passenger footwell...

So the first thoughts are - even more welding to be done... :-(

https://www.miataturbo.net/attachmen...ine=1366614310

What a nice combination - water and ECU
https://www.miataturbo.net/attachmen...ine=1366614310

But now have a look - the exact spot a couple of minutes later...

https://www.miataturbo.net/attachmen...ine=1366614310
https://www.miataturbo.net/attachmen...ine=1366614310

All the nice red rust was just on the ECU holder and on the sound deadening below that. The rest of the rust you can see is also only a question of a little elbow grease and a brush...

Update 21.04.13

More cleaning done

Passenger footwell cleaned, wire brushed and treated with Fertan (rust stopper)

https://www.miataturbo.net/attachmen...ine=1366614310

Cleaned rear deck (just like new)
Did I mention that I saved a completely unharmed rain rail when I took out the softtop...?

https://www.miataturbo.net/attachmen...ine=1366614310

Cleaned trunk - also just like new from the factory (apart from the gas tank panel, which will take 2 minutes with a wire brush)

https://www.miataturbo.net/attachmen...ine=1366614310

And here again the passender footwell - completely rust cleaned
https://www.miataturbo.net/attachmen...ine=1366614310

All in all I am quite happy with the achievements...

Now the "bad" things are waiting to be done - rust repair at the rocker panel on both sides and the underside of the car. :vash:

mx5-kiwi 04-22-2013 06:35 AM

Cool project. How thrilling to have that motor and subframe arrive like that!!!

Zaphod 04-29-2013 06:46 AM

6 Attachment(s)
In preparation of the rust removal at the rocker panels I removed the front and rear bumper... What a pita..

Heres the carnage:
https://www.miataturbo.net/attachmen...ine=1367232363

Who told the Mazda engineers to mount the bumpers with a quadrillion screws, about half of them on totally rust exposed points... (NOw I have to drill out all of them stuck screws out of the car...:facepalm:

Efini~FC3S 04-29-2013 10:15 AM

Do they use salt on the roads where you live?

F*ck rust, I hate it so hard. I will never buy a rusty car again.

Damn you entropy...

Zaphod 05-15-2014 10:56 AM

52 Attachment(s)
Time to update this...

I abandoned the thread a while ago, because posting this in German in my blog

Trisha's Blog (MX-5 Resurrection) | How to resurrect a rotten MX-5

and in English here was a little too much (given the little time, that I have)

So here an update in pictures about how it is atm...
(I know there is no 1000 props to be had, but at least you don't have to read 125 pages to get to the end... ;) )

The build involved a lot of de-rusting
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781

a lot of DIYing
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781

a lot of new goodies
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781

a nice engine swap
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781

a nice torsen swap
https://www.miataturbo.net/attachmen...ine=1400165781

some painting
https://www.miataturbo.net/attachmen...ine=1400165781

a hell of a lot of cleaning
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781

some undercoating (together with some Jassperformance rails)
https://www.miataturbo.net/attachmen...ine=1400165781

And now some before and after pics:
before
https://www.miataturbo.net/attachmen...ine=1400165781
after
https://www.miataturbo.net/attachmen...ine=1400165781


before
https://www.miataturbo.net/attachmen...ine=1400165781
after
https://www.miataturbo.net/attachmen...ine=1400165781

https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781
https://www.miataturbo.net/attachmen...ine=1400165781


And now it's time to shut up - final before and after...
before
https://www.miataturbo.net/attachmen...ine=1400165781
after
https://www.miataturbo.net/attachmen...ine=1400165781

If anyone wants to read and see some more - go to the blog (carefull it is GERMAN ! - Trisha's Blog (MX-5 Resurrection) | How to resurrect a rotten MX-5

https://www.miataturbo.net/attachmen...ine=1400165781

About 400 pictures for the ones that do not know a little Deutsch... ;)

BTW, after driving my turbo lately there are some little devils on my back telling me "Go turbo, go turbo, go turbo..." damn little buggers... :vash:

ozbrock 05-15-2014 11:27 AM

Very impressive turn around! It must be quite satisfying driving it around after all of that hard work.

petrolmed 05-15-2014 12:06 PM

Nice work man! Warms my miata soul to see cars saved from certain doom. Also, thanks for posting that mirror repair. I bought a nice mirror body with broken glass to replace my cracked and faded mirror which has good glass. Will be referencing this when I go to swap the reflecty bits. I <3 Trisha

jimmyneutron 05-16-2014 07:31 AM

I like it great job man! Also what size are those wheels? Definitely needs more turbo though


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