DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Intake Manifold Modification... And more.

Thread Tools
 
Search this Thread
 
Old 12-21-2008, 09:37 PM
  #1  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default Intake Manifold Modification... And more.

So yeah, I did this. Should have been doing other things, but I couldn't resist.

Name:  100_1858.jpg
Views: 2735
Size:  195.9 KB

Name:  100_1859.jpg
Views: 2515
Size:  199.2 KB

Name:  100_1860.jpg
Views: 1717
Size:  123.2 KB

Name:  100_1861.jpg
Views: 1699
Size:  194.1 KB

Name:  100_1862.jpg
Views: 1648
Size:  163.9 KB

Name:  100_1863.jpg
Views: 1594
Size:  174.8 KB

Name:  100_1868.jpg
Views: 1912
Size:  163.8 KB

Name:  100_1869.jpg
Views: 1570
Size:  169.3 KB

Name:  100_1870.jpg
Views: 1965
Size:  173.6 KB




Also, added two ports to the now larger plenum. One for the wastegate, one for BOV. Made a hardline to go to the wastegate. Will make one for the BOV when I do charge pipes.

Favorite pic.
Name:  100_1873.jpg
Views: 1607
Size:  198.2 KB

Name:  100_1878.jpg
Views: 1686
Size:  172.2 KB

Name:  100_1879.jpg
Views: 1618
Size:  175.5 KB

Name:  100_1880.jpg
Views: 1588
Size:  138.1 KB

Name:  100_1881.jpg
Views: 1789
Size:  186.4 KB

Name:  100_1882.jpg
Views: 1581
Size:  88.8 KB
patsmx5 is offline  
Old 12-21-2008, 09:58 PM
  #2  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default

One more:

Name:  100_1875.jpg
Views: 1549
Size:  147.3 KB
patsmx5 is offline  
Old 12-21-2008, 10:19 PM
  #3  
Elite Member
iTrader: (8)
 
Toddcod's Avatar
 
Join Date: Oct 2007
Location: Dallas
Posts: 1,829
Total Cats: 0
Default

Ok, what difference is that going to make? Is it going to jack up idle?
Just curious. I have a spare motor. If this would make alot of power, i could do it tommorrow.

Brain, Joe, what up with it.

What do you think will be the con's and Pro's of doing this?
Toddcod is offline  
Old 12-21-2008, 10:45 PM
  #4  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default

Basically I removed the "ceiling" above the butterfly valves so that when they open *gasp* air can pass through them. Before, they were VICS, a resonance chamber. Now it's another set of runners to feed the engine air. Should help top end power. Artie Partie dyno'd doing this on a turbo car and had good results.
patsmx5 is offline  
Old 12-21-2008, 10:50 PM
  #5  
Junior Member
iTrader: (6)
 
99NBMia's Avatar
 
Join Date: Oct 2007
Location: So Cal
Posts: 322
Total Cats: 0
Default

Good stuff
99NBMia is offline  
Old 12-21-2008, 11:49 PM
  #6  
Elite Member
iTrader: (8)
 
Toddcod's Avatar
 
Join Date: Oct 2007
Location: Dallas
Posts: 1,829
Total Cats: 0
Default

Does the 1.6L have this? And does cutting it out, hurt low end?
Toddcod is offline  
Old 12-22-2008, 12:15 AM
  #7  
Elite Member
iTrader: (13)
 
cjernigan's Avatar
 
Join Date: Oct 2006
Location: Atlanta, GA
Posts: 8,091
Total Cats: 7
Default

Originally Posted by patsmx5
Basically I removed the "ceiling" above the butterfly valves so that when they open *gasp* air can pass through them. Before, they were VICS, a resonance chamber. Now it's another set of runners to feed the engine air. Should help top end power. Artie Partie dyno'd doing this on a turbo car and had good results.
He actually removed all of the VICS and runners out of the lower portion as well. Basically making it a huge plenum with smooth runners. Modifying the lower portion requires some aluminum welding though.

Originally Posted by Toddcod
Does the 1.6L have this? And does cutting it out, hurt low end?
No it doesn't have that.
cjernigan is offline  
Old 12-22-2008, 12:42 AM
  #8  
Senior Member
iTrader: (2)
 
musanovic's Avatar
 
Join Date: Aug 2007
Location: North Cackalackey
Posts: 707
Total Cats: 2
Default

nice job man love the work and u got some good posts keep it up. i wish i did the hard lines they are soooo much cleaner looking damn
musanovic is offline  
Old 12-22-2008, 02:52 AM
  #9  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

I'm curious as to how much power it will add..I've seen the other one, and this one will be the second, so it will either prove this mod worth it or not. unless its 20hp+, I wont bother with mine.
18psi is offline  
Old 12-22-2008, 09:11 AM
  #10  
Tour de Franzia
iTrader: (6)
 
hustler's Avatar
 
Join Date: Jun 2006
Location: Republic of Dallas
Posts: 29,085
Total Cats: 375
Default

i just realized that I forgot to jack with vics on my car before it hits the dyno. I was just going to take the butterfly out.
hustler is offline  
Old 12-22-2008, 09:36 AM
  #11  
Elite Member
iTrader: (5)
 
johndoe's Avatar
 
Join Date: Mar 2007
Location: NYC
Posts: 1,970
Total Cats: 1
Default

Remember though that Artie never dynod it with the VICS working. So his comparison was with VICS there but doing nothing compared to VICS removed. The gain might be smaller if the comparison included working VICS.
johndoe is offline  
Old 12-22-2008, 09:55 AM
  #12  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default

I've done a lot of headwork to my motor. So it flows more than most 99's. The stock intake manifold was holding it back. I hope this helps some. I still plan to build/buy a new one this summer.
patsmx5 is offline  
Old 12-22-2008, 09:28 PM
  #13  
Elite Member
iTrader: (9)
 
TurboTim's Avatar
 
Join Date: Jun 2006
Location: Chesterfield, NJ
Posts: 6,892
Total Cats: 399
Default

Originally Posted by johndoe
Remember though that Artie never dynod it with the VICS working. So his comparison was with VICS there but doing nothing compared to VICS removed. The gain might be smaller if the comparison included working VICS.
I don't remember how the VICS works, but I thought the VICS was activated by engine vacuum. So with Artie's car on the dyno at WOT and the VICS not hooked up the VICS position should be the same as if it were hooked up, i.e. deactivated? If true, VICS may help him in part throttle driving, not at WOT.

Or am I wrong here (yeah I can search but what's the fun in that)? Does the OEM ECU use that small vacuum chamber to keep the VICS active during WOT? If so, yah an active VICS "before" would make the comparison nicer.
TurboTim is offline  
Old 12-22-2008, 09:33 PM
  #14  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default

The vics will be open unless the solenoid is energized and therefore were "working" even if they weren't plugged in. No idea where it gets vacuum from at WOT though.
patsmx5 is offline  
Old 12-23-2008, 03:00 AM
  #15  
Junior Member
 
VanMSM's Avatar
 
Join Date: Dec 2006
Location: Vancouver, BC
Posts: 129
Total Cats: 6
Default

Originally Posted by patsmx5
Also, added two ports to the now larger plenum. One for the wastegate, one for BOV. Made a hardline to go to the wastegate. Will make one for the BOV when I do charge pipes.
Why don't you just use the port on the turbo compressor outlet for the wastegate source? Supposedly quicker response the closer it is to the turbo. Also, your spool is gonna suffer without even a simple ball&spring MBC...but I assume that's your intent initially.
VanMSM is offline  
Old 12-23-2008, 09:03 AM
  #16  
Senior Member
iTrader: (2)
 
musanovic's Avatar
 
Join Date: Aug 2007
Location: North Cackalackey
Posts: 707
Total Cats: 2
Default

Originally Posted by VanMSM
Also, your spool is gonna suffer without even a simple ball&spring MBC...but I assume that's your intent initially.
how do you get to this logic?
musanovic is offline  
Old 12-23-2008, 09:32 AM
  #17  
AFM Crusader
iTrader: (19)
 
olderguy's Avatar
 
Join Date: Oct 2004
Location: Wayne, NJ
Posts: 4,666
Total Cats: 336
Default

I don't see a coolant reroute in process
olderguy is offline  
Old 12-23-2008, 09:34 AM
  #18  
AFM Crusader
iTrader: (19)
 
olderguy's Avatar
 
Join Date: Oct 2004
Location: Wayne, NJ
Posts: 4,666
Total Cats: 336
Default

INHO the wastegate actuated off the intake manifold gives you more accurate control and makes up for piping loses.
olderguy is offline  
Old 12-23-2008, 09:44 AM
  #19  
Elite Member
iTrader: (41)
 
rharris19's Avatar
 
Join Date: Jan 2006
Location: Seabrook, TX
Posts: 2,417
Total Cats: 20
Default

I was under the impression that the VICS worked off of rpm and not vacuum. Maybe that is just the way that i ahd to hook mine up since it is a 92 and did not have the controls to begin with. I have mine activated through a MSD pill switch.
rharris19 is offline  
Old 12-23-2008, 10:14 AM
  #20  
Elite Member
Thread Starter
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,292
Total Cats: 475
Default

Originally Posted by VanMSM
Why don't you just use the port on the turbo compressor outlet for the wastegate source? Supposedly quicker response the closer it is to the turbo. Also, your spool is gonna suffer without even a simple ball&spring MBC...but I assume that's your intent initially.
As olderguy said, I'd rather have XX boost to the engine all the time, not XX boost coming out of the turbo that will drop more and more as flow through the IC changes.
patsmx5 is offline  


Quick Reply: Intake Manifold Modification... And more.



All times are GMT -4. The time now is 11:30 PM.