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-   -   Thrust bearing fail (https://www.miataturbo.net/engine-performance-56/thrust-bearing-fail-79127/)

Mazdaspeeder 05-20-2014 12:39 PM

Thrust bearing fail
 
Only 600 miles on motor. End play when we put it together was .005 endplay now is at .057 and crank pulley moves visibly. What could have caused this? We found small metal strips in oil this morning, cams were ok, and then observed the movement.

The driveshaft ujoints were loose but I don't see that vibration going all the way through to the thrust bearings.

HELP!

duffbuster243 05-20-2014 12:41 PM

they could have possibly been installed wrong. Very easy to mess up.

curly 05-20-2014 12:46 PM

1 Attachment(s)
You're sure you used the later design?

This is '99 vs. '01 thrust bearings, which one did you use?

https://www.miataturbo.net/attachmen...ine=1400604361

Mazdaspeeder 05-20-2014 12:49 PM

My mechanic thinks we may have used the top. I recall it being the bottom. Will check against a spare I have at home. I have an 04 MSM.

We installed them with the pictured edge towards the crank and the flat part towards the slot.

curly 05-20-2014 01:00 PM

That's part of your problem. I'd have to read my manual, but I think that's backwards. The crank is the surface spinning, so I think the oil grooves face the crank. It's been a few weeks since I've read and installed a thrust bearing though.

If you used the one pictured above, that's your very obvious reason for failure.

duffbuster243 05-20-2014 01:04 PM

Pictured edge (with the oil grooves) faces the crank. I've seen them installed backwards and actually weld itself to the crank.

Mazdaspeeder 05-20-2014 01:36 PM

We did use the big bearings.

Oil pressure is up with rotella t6 (maybe the low killed bearing before). At idle with the fan on it's about 2 needle widths higher on my gauge.

Mazdaspeeder 05-20-2014 01:44 PM

Part number for bearings used.

ZJY1-11-SJ0

Engine isn't making any strange noises at idle or while driving. Waiting for a spot at the shop to open so we can drop subframe and pan.

curly 05-20-2014 02:32 PM

Its not until .250" that it's seriously bad, and most likely completely missing a thrust bearing. At .057", you can probably replace the thrust bearing and be ok, but that's about .05" out of spec. Which is still a lot.

Mazdaspeeder 05-20-2014 06:36 PM

Oil filter didn't have big stuff when we cut it up. I hope I can just replace bearings....didn't see crank but cams looked normal.

Mazdaspeeder 05-21-2014 07:17 AM

Are thrusts supposed to be put in and crank laid on top or can they safely be slipped in with crank already in place, and then cap tightened?

curly 05-21-2014 08:57 AM

Remove #4 cap and you can slip them in. Grooves out!

Mazdaspeeder 05-22-2014 09:40 AM

That's basically what we did last time and pushed them around till they were flush with a screwdriver.

What kinds of things can cause a thrust bearing(s) to fail?

Prolonged cranking? we had some because of a tune problem where the car just would only start after 20 secs or so of crank

Driveshaft inbalance? had a u-joint with about 5mm of play in it that I replaced, don't know if this can cause problems like this though.

Clutch inbalance? we didn't have an alignment fork for my disk so we installed it and measured around the disk at 4 points the overlap of the pressure plate vs the disk and it was even, but perhaps not even enough?

"Pop-starting?" at times my car would die when I put it into neutral so if I was still moving I would put it in gear and slowly release the clutch to get it to fire up again.

Low idle Oil Pressure? I don't know what the deal is, but I switched to Rotella T6 the day we found crap on my drain plug and measured endplay, but my idle oil pressure with T6 was significantly higher than with other oils used up to this point. With Amsoil Signature Syn 10W-30, and the way I have my gauge set, the needle would sit right on the "low" line. When the fan would kick on, the needle would sit right below that line. This doesn't mean pressure was "low" but just how I set my gauge to read. With the T6, and the fan on, the needle sits right above the low line, and with the fan off, even higher than that. Cruising oil pressures seemed the same with both, but at that point I was limping home a car with a known thrust bearing issue, so I wasn't really trying to drive any kind of fast.

I am hoping that at my wristpins I have at least .057 of clearance side to side otherwise my rods will surely start pushing my pistons side to side in the bore. IIRC there was a fair amount of room there, certainly nothing to measure in the thousands. The motor runs very quiet, no knocks or anything, so I am a bit hopeful, but I think it's gonna come out through the top and block will once again get a teardown, but quicker this time. Last thing I want is to assume all else is OK and then have it fail again.

Would compression or leakdown tests indicate anything at this point?

curly 05-22-2014 11:15 AM

All those things should be fine. I've taken thrust bearings out of 70,000-100,000 mile engines, they all have very little wear, and measure right at the factory rating of .100 (I think), and the cranks have .005-.007" end play. Something serious happened for one to fail by .050" within a few hundred miles.

EO2K 05-22-2014 06:18 PM

Sorry to interrupt, but are the thrust bearings block dependant or crank dependant?

Example: I have a BP from a 2000 that I will be rebuilding, can I use the obviously superior 01+ thrust bearings?

curly 05-22-2014 08:07 PM

I believe they're block dependent. That's where they sit, and you'd have to mill a larger recess to have a '01 thrust bearing sit.

EO2K 05-22-2014 09:56 PM

Well crap, I hope I ordered the right one. Its an ACL so it should be easy to finger out. Thanks Curly.

Sparetire 05-23-2014 01:42 PM

I wonder what prompted the larger bearing on 01+ cars.

Maybe wear was an issue with the smaller surface. Maybe beefier clutches or maybe they were thinking about future MSMs....

EO2K 05-23-2014 01:49 PM

2 Attachment(s)

Originally Posted by Sparetire (Post 1133960)
I wonder what prompted the larger bearing on 01+ cars.

Maybe wear was an issue with the smaller surface. Maybe beefier clutches or maybe they were thinking about future MSMs....

Probably had something to do with all the failed thrust bearings in the 99's

ACL lists one thrust bearing for Miatas: 1T8353H

According to 949 that PN covers: Mazda B6, B6-T, BP, BP-T, ZL-VE, ZM-DE & 90-05 Miata MX5, all

:dunno:

https://www.miataturbo.net/attachmen...ine=1400867381
ACL Thrust Washer Miata

curly 05-23-2014 01:49 PM

1 Attachment(s)
No, they were thinking about all the failures of the smaller thrust bearings with pathetically weak Miata clutches.

They were half wearing, half just plain falling out. They were poorly held in place, and once worn would rotate 180* with the crank and fall into the pan. Occasionally catching the crank on the way out, ending like this:

https://www.miataturbo.net/attachmen...ine=1400867399

Sparetire 05-23-2014 03:21 PM

That's a pretty good reason.

Mazdaspeeder 06-06-2014 03:54 PM

So ACL bearing 1T8353-STD seems to be what everyone shows for the thrust washer, but its the skinny kind.

FM sells the same ACL skinny kind for 99-00 and an OEM only for 01-05. What's the deal with these? Can the 1T8353-STD be run in an 04 or no?

Mazdaspeeder 06-08-2014 10:19 AM

Got word from a vendor on this forum that the ACL thrust washers are only for the 94-00 miata and that 01-05 need to get them OEM

Walther 10-13-2014 01:39 AM

Hi,

I'm Jan from Germany. Actually I have same thrust bearing problem on my new buildet naturally aspirated 1.6 race engine.

In combination with the Supermiata race clutch from 949racing and the small washers I destroyed 2 cranks in 2014. Actually the crank is blocked by a jammed washer.

For this I have 3 Questions:

1.) How are the width of the small ('99) and the wider ('01)washer (shown on Joshs foto)

2) Did You have OEM part numbers of both washers?

3.) In my opinion the 180 degree washer build in mazda engines is only a bad compromise. Did anybody construct a 360 degree bearing in a miata engine?

Thanks for any information

Yours Jan

curly 10-13-2014 12:48 PM

I'd be interested to see how you plan on getting a 360* thrust bearing on the crank without cutting it in two ;)

I haven't heard of any failures besides your for the '90-93 1.6 or the '94-'97 1.8. Are you sure it's being installed correctly, and that the crank and block are within spec?

I have a BNIB ACL thrust bearing for a '99 (accidentally shipped instead of '01-'05), and compared to an NA 1.8 thrust bearing, they appear identical. Besides the large bore spacing on the 1.8, I think the 1.6/1.8 cranks are identical, so that leads me to believe the "common" '99 thrust bearing failure was in the design and machining of the block.

A quick search of Rosenthal's website varifys this. In the notes for a '90-'97 thrust bearing, it says it'll fit '90-'00.

METAL SET,THRUST (B6Y3-11-SJ0) - $41.39 - B6Y311SJ0

curly 10-13-2014 12:51 PM

P.S. Holy shit those are expensive. Don't pay more than $5 for your thrust bearing. I still have the incorrectly shipped ACL thrust bearing from TSE because it wasn't worth his time to ship back.

Can't find them individually on TSE's site, but 949 lists them for $4.95.

Mazdaspeeder 10-13-2014 12:55 PM

I don't think ACL makes the thick bearing for the 01+, so it has to be sourced from Mazda for $30+. I don't think there's a way around that. Every vendor I've asked about a bearing "kit" from ACL comes with the skinnies. IIRC a vendor explicitly told me that the correct TB for the 01+ was only available from Mazda.

Try Rosenthal Mazda of Arlington - Arlington County, N. E. DC- Alexandria- Alexandria City- Clarendon-Ballston, Rosslyn- Falls Church and Fairfax Virginia online parts store.

curly 10-13-2014 01:02 PM

Better link for Rosenthal.

Rosenthal Arlington Mazda Parts Store

Add this shit to your favorites tab peeps.

Walther 10-13-2014 05:14 PM

Thanks for the answers!

I think, the problem on my 1998 1.6 engine (from the NB model, sold only in Europe) is a little bit more special.

The crank on is additional formed, machined an finished in a company who is specialized in building racing engines. My suspicion is they have mutated (unintended?) the friction surface which is in contact with the thrust bearing.

To resolve this I need a foto where I can see this part of the crank. I have no OEM crank available.

Open Question: Can I change the small version of the thrust bearing against the bigger one without any changes on the block or crank?

Sorry, my english language is not so good, I hope You understand my technical terms.

Yours Jan

Walther 10-14-2014 01:23 PM

Hi,

Curly wrote:
"I'd be interested to see how you plan on getting a 360* thrust bearing on the crank without cutting it in two"

Easy--like on every other modern car! 2 x 180* is 360*. So You don't have to cut the crank!

The 180* bearing in the miata is only a low-cost compromise.

Today I ordered a used engine to disamble the crank and some other parts. So I also will test to give the bigger thrust bearings into the OEM 1.6 engine.

Jan


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