General Miata Chat A place to talk about anything Miata

Seam Welding, tips and tricks

Old 12-18-2012, 07:03 AM
  #1  
Elite Member
Thread Starter
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default Seam Welding, tips and tricks

Hey guys,

Ive got all the equipment and here and the time to slowly start seam or stitch welding the chassis of my '93.

I've been warned about things like not being able to get in behind the welds and rust proof them and of course warping.

Id also like to devise a basic way to test that actual structural twisting stiffness of the car.
For that I figure If I put stands under the front sides of the car and one under the diff, and then I weigh down one side of the car I can measure weight and twist that way, if not hard data it will give me a comparison.

So, who's done this before?

Dann
nitrodann is offline  
Old 12-18-2012, 07:42 AM
  #2  
Elite Member
iTrader: (2)
 
miata2fast's Avatar
 
Join Date: Aug 2009
Location: Dover, FL
Posts: 3,143
Total Cats: 174
Default

I have been stripping seam sealer and undercoating on the car the last few weeks so I can do a some seam welding.

I did a little test welding so far, and I am glad I took the time to clean the surfaces properly. It is a lot of work, but worth the effort to have it clean.
miata2fast is offline  
Old 12-18-2012, 07:46 AM
  #3  
Elite Member
iTrader: (5)
 
Erat's Avatar
 
Join Date: Oct 2011
Location: Detroit (the part with no rules or laws)
Posts: 5,677
Total Cats: 800
Default

This is pretty simple really.

Clean clean clean and clean again. Make sure all that paste they put in the cracks is all out. It should burn out, but better to be safe than sorry. Spot weld it. Make a bunch of tacks so not to warp it. Run lower amps and quicker feed rate. That "should" prevent to much spatter and from blowing holes through. Run straight over your tacks as if they weren't even there. Vertiacl down, and right to left pushing. Have fun.

Oh and edit* no swirling the gun either, if anything do a back and forth.
Erat is offline  
Old 12-18-2012, 08:30 AM
  #4  
Elite Member
iTrader: (1)
 
Leafy's Avatar
 
Join Date: Jun 2012
Location: NH
Posts: 9,479
Total Cats: 104
Default

Here is how I would test torsional stiffness if you have coil overs. Get some steel pipe with the same id as your springs and cut them the same length as your springs. set your spring perches to get even ride height side to side measured from the pinch weld. Then take off one wheel and poor a bottle Jack under the spindle and on top of a scale, note the weight. Then increase the height of the Jack by 1 inch. Note the weight and make sure the other corners are being competently held down, some friends sitting on the car helps. Then go up to 2 inches and repeat. You will need to measure from the point the Jack is touching to the center line of the car and from the jack to contact patch of the rear wheel on that side, straight back. With that you should be able to do the math to determine torsional stiffness. For the measurement to really be meaningful it your forces need to be acting on the upper shock mount area.

And for seam welding, here is a graphic that I saw on FM site once. Flyin' Miata : Tech: Seam welding
Leafy is offline  
Old 12-18-2012, 10:07 AM
  #5  
Elite Member
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

I had the doors seam welded and my measurements showed a 7% increase in stiffness:

https://www.miataturbo.net/suspensio...-shimmy-59764/
JasonC SBB is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
elesjuan
Build Threads
9
11-14-2018 12:18 PM
satisfied
MEGAsquirt
144
11-05-2018 04:05 PM
StratoBlue1109
Miata parts for sale/trade
21
09-30-2018 01:09 PM
main
Meet and Greet
2
09-05-2015 01:03 PM
main
Meet and Greet
1
09-05-2015 12:39 PM


Thread Tools
Search this Thread
Quick Reply: Seam Welding, tips and tricks



All times are GMT -4. The time now is 09:02 PM.