Thanks for the information guys... This will come in handy to others who are doing high power and still driving it on the street or drag racing their cars. I think I am going to go with the OS Giken unit and put it to the test. :crosses fingers: When I get ahold of it and run it, I will post if it grenades on me or not... Which would bring me to my next question. Is there anywhere that makes NUMEROUS final drive ratios for the Miata 7" rear end? I can only find the usual suspects (3.9, 4.1, 4.3, etc.) Kinda want something a little lower than 3.9, but could live with it if it were a beefier material.
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Here's some general info on the subject: Solomiata : Transmission : Ring and pinion tooth counts
3.6 gears are available from MazdaComp if you're a member. You can also get them out of a junked '79-'82 Mazda 626. I bought a set last year for about $120, though I haven't installed them yet. A very few people report having actually laid eyes upon the 3.308 set, however the only known donor vehicle for them is apparently exceedingly rare in North America. There's been discussion about having an aftermarket gear done, but to the best of my knowledge, one has never materialized. |
It would be awesome to have one made from a beefier alloy than the current factory metallurgy... I could see that being a weak-point if enough torque was placed on the ring or pinion by snapping teeth off. The things I would do if I had access to a CNC machine and the software. :(
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...and a good gear engineer, and a good metallurgist.
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Know of anyone? Haha! I might put the word out to some companies and see if I can get any hits on having some built for our cars. Would be nice to have beefier and better final drive options out there that are readily available.
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You are not the first to travel this path...
Go search around at m.n on the diff gearing threads, and call 949Racing, Flyin Miata, etc. I'll bet that you will not be able to beat the cost of the m.n thread research, something like $600+ a set with a minimum buy of 50 sets or so. I forget the details, but it is all in the thread. It fell through due to lack of interest at that price. I reverse-engineered/designed a gearbox and gears several years ago. There is a lot more to the geometry, metallurgy, and mounting than you might think. I have a dedicated book on gear design that is three inches thick and still did not cover everything I needed to know. And I was just working on straight-cut spur gears, not hypoids. Also you may not be able to just CNC a gear and bolt it in. The metal might require carburizing, nitriding, or through hardening for wear hardness, which might require post surface treatment finishing. We cannot know what Mazda did on the metallurgy without a thorough metallurgical analysis, unless someone did it already or it is documented somewhere in the public domain. And before you ask, no I'm not interested in doing this. I would rather buy/find the 3.63 gears or do the 8.8 swap, cheaper and easier :) |
I will look for it tonight when I'm at home and see what I can dig up...
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Just curious as I'm not sure about how the differential that was placed into the S2000 is related to the Miata one, but they do offer reinforced differential housing for the S2000, I wonder if this would be a viable option, or if I am just dreaming. They were relatively inexpensive at ~$400 (+ core) too... Haven't seen the housing on the S2000 in person to say if it would bolt into place on the Miata diff housing or not though.
Example: CorSport Online Store: Honda - 00+ Honda s2000 - 550-040 |
Originally Posted by thagr81 us
(Post 521709)
Just curious as I'm not sure about how the differential that was placed into the S2000 is related to the Miata one, but they do offer reinforced differential housing for the S2000, I wonder if this would be a viable option, or if I am just dreaming. They were relatively inexpensive at ~$400 (+ core) too... Haven't seen the housing on the S2000 in person to say if it would bolt into place on the Miata diff housing or not though.
Example: CorSport Online Store: Honda - 00+ Honda s2000 - 550-040 ||||_______|||| |_____________| This design provides strength by providing an inflexible "bridge" to tie the two main studs together. The vertical ends press directly on the "holed ends" of the caps and the very top of the cap surface is usually milled slightly so that the center of "the bridge" bears on it. For $370, you should be able to buy some high quality studs and get a local machine shop to make a proper set of cap straps for your Miata rear end. You'll save on the shipping too. |
OK as shown below, the Explorer IRS, fully assembled, dry, weighs 74 lbs according to my reasonably accurate bathroom scale.
http://lh3.ggpht.com/_jh2HiMm4nKQ/S3...6/P2140111.JPG Contents listed above. |
Thanks for sharing the weight on that ZX... Now, does anyone have a weight on a comparable Miata unit?
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Just weighed the 7" housing in my garage. 68.5lbs for complete manual trans dif housing (open, 4.10) with stub axles inserted and standard rubber bushings in the mounts. Ask Stein what his bottom cradle and top hangar weigh and you should be able to get a good comparable weight between the Miata & 8.8. I suspect a Torsen/Giken/OBX weighs a bit more than an open too; the 8.8 weight already includes the Traction Lok LSD.
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I'd say my diff mount is in the 8 lb range, maybe a bit less. I cut off the two stock hangers from the subframe. That probably saved me a whopping 1/2-3/4 lb.
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So it appears that you are looking at a 5-10 lb weight gain by going with a Ford 8.8 as compared to the Miata diff with LSD (added 5 lbs to the Miata weight to get that number as a guess). So overall not too bad for the options and such that you get with the Ford 8.8 as well...
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Sounds like a reasonable weight difference. Even if it is 20 lbs that is not bad IMO for what you get.
It's not a Traction Lok by the way (clutch type) it is a Truetrac (more like a Torsen). |
I agree... The weight difference would not effect it that much as it is down near the center of gravity anyways. Sounds like a decent setup for the big HP drag and V8 guys out there for sure.
I still think I'm gonna put the OS Giken to the test though... |
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Originally Posted by thagr81 us
(Post 522600)
So it appears that you are looking at a 5-10 lb weight gain by going with a Ford 8.8 as compared to the Miata diff with LSD (added 5 lbs to the Miata weight to get that number as a guess). So overall not too bad for the options and such that you get with the Ford 8.8 as well...
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True... Forgot about the axle weight being added in. But still not too shabby. I could imagine the cast iron carrier being a bit more, but not TOO MUCH as it wouldn't have to be casted as thick as say an aluminum housing to get the same strength. That is also true about the pinion angle adjustment as well...
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The cast iron 8.8 are in the 85-89 lb range IIRC. They are heavy. Add the heavier axles (at least 8-10 lbs more) and it adds up.
I anticipate my rear swap will be a full 50 lbs more than the Miata diff/axles that it replaced. That said, it helps regain some of the front/rear balance that I am losing with the addition of the V8. |
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