Notices
Build Threads Building a motor? Post the progress here.

aug's build thread

Thread Tools
 
Search this Thread
 
Old Sep 13, 2010 | 06:18 PM
  #1  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default aug's build thread

So, this was originally going to be a really cheap build.. then I got yelled at for trying to buy an eBay manifold.

As a compromise, I am now using a Begi manifold and thank this community for its guidance.

Anyway, my setup is as follows:

Begi old-style manifold
Tial BOV
AEM EMS 1710 (ait and map)
CX Racing intercooler and custom plumbning
T28 Churbo
eBay Downpipe (will probably be ordering one from Artech eventually)
440cc WRX Lt. Blue Injectors
ATP Turbo Hardware
-6an coolant plumbing (SS)
-3an oil feed (SS)
-10an return line (SS)
Buschur MBC

Yeah, this is a really simple setup- will probably tune to 6psi and hope to make 140hp. This is my 8th car and my 2nd turboed; I look forward to learning more about the NA chassis through this site.

This is a 1994 Miata with 40,000 mi on the chassis and motor.

Last edited by aug; Sep 18, 2010 at 10:36 AM.
Old Sep 13, 2010 | 06:24 PM
  #2  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default



So far I've tapped the oil pan and wired up the sensors.. taking it slow since I drive the car everyday.





Old Sep 13, 2010 | 06:29 PM
  #3  
levnubhin's Avatar
Elite Member
iTrader: (30)
 
Joined: Aug 2007
Posts: 7,329
Total Cats: 12
From: Va Beach
Default

Nice clean platform you got there. Do you have a/c?
__________________
Best Car Insurance | Auto Protection Today | FREE Trade-In Quote
Old Sep 13, 2010 | 06:32 PM
  #4  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Yes, that's the reason behind my strange return location.
Old Sep 13, 2010 | 10:04 PM
  #5  
chriscar's Avatar
Elite Member
iTrader: (24)
 
Joined: Dec 2007
Posts: 1,709
Total Cats: 16
From: Carrollton TX
Default

I have AC and it wasn't an issue. Looking forward to your progress, I don't know of any other boosted Miata's on Long Island, though I did meet a guy with a supercharged 95 running a Powercard who's on his 4th engine.


Old Sep 13, 2010 | 10:38 PM
  #6  
levnubhin's Avatar
Elite Member
iTrader: (30)
 
Joined: Aug 2007
Posts: 7,329
Total Cats: 12
From: Va Beach
Default

Yours is much farther forward than his, but it looks like it should be ok.

Then again, he put it pretty high up. Hopefully it's far enough back.
__________________
Best Car Insurance | Auto Protection Today | FREE Trade-In Quote
Old Sep 13, 2010 | 10:49 PM
  #7  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Oh, I measured and mocked everything up before drilling that hole. It was an annoying task of removing the oil pan with the motor in the car, but after seeing the amount of shavings I was glad.

My placement was due to three factors: the A/C compressor and bracket, a shorter routing of my return line- albeit by a small margin, and the line being higher from the ground.

This had to be completed over a weekend, as I use the miata to commute. Hopefully, by the end of tomorrow, my EGR will be deleted and I can begin calibrating the AEM EMS..
Old Sep 17, 2010 | 05:39 PM
  #8  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Update for this week:

EGR tube was deleted. The valve and other electronics involved are staying in until I find some information on the process. Not sure what to disconnect or to leave in.

Here is my makeshift block off plate. I made it out of some scrap steel, no one can see it anyway:



And just because it was an ordeal in itself, the EGR tube:



I really give anyone credit who can remove that thing easily.. Taking the bracket off behind the motor took 20 minutes..


Also, I decided to hold back on the 550cc injectors. In their place, an old set of WRX 440's will be retrofitted. My Subaru's legacy will live on... I will be sending them out to Witchhunter soon..


Last edited by aug; Sep 18, 2010 at 10:31 AM.
Old Sep 19, 2010 | 10:28 PM
  #9  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

A friend of mine was kind enough to donate a SPT filter to my cause. Compliments the injectors nicely, just needs to be cleaned.

Thought the size comparison was pretty funny as well.

Old Sep 19, 2010 | 10:43 PM
  #10  
miataspeed2005's Avatar
Senior Member
iTrader: (3)
 
Joined: Jul 2005
Posts: 1,404
Total Cats: 0
From: Connect-I-Cut
Default

Are you going to have this done for the dyno day?
Old Sep 19, 2010 | 10:50 PM
  #11  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Yeah, everything is done. Just took the turbo off to finish the hotside piping. Luckily, Rafa is helping me with the tune, so I can make my final adjustments during the dyno day.
Old Sep 26, 2010 | 08:25 AM
  #12  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

An update:

Only part left to go on is my drain line. The one I purchased off a member on here was too short =[

Anyway, the only interesting thing I've done on this car is the WRX injector swap. As they are about 12 milimeters shorter than stock, I bought some extenders to compensate. I know many people have thought about this modification; WRX 440's are dirt cheap.

Here are the results:





You will need the "Help!" Fuel Injection O-Rings from Autozone Part #90100

I used the same fat, brown O-ring (the largest in the pack) on the top and bottom of injector. For the seal, I used the Smallest black injector seal. I'll get exact measurements later.

Black seal: 13mm OD, 9mm ID
Brown O-Ring:

Source for the extenders:

http://www.fiveomotorsport.com/elect...s/?itemid=1136

Last edited by aug; Sep 26, 2010 at 06:06 PM.
Old Sep 26, 2010 | 09:08 AM
  #13  
Rafa's Avatar
Elite Member
iTrader: (22)
 
Joined: Dec 2006
Posts: 3,224
Total Cats: 3
From: Sunny Spanish speaking Non US Caribbean
Default

Pics of the AEM or it's not true!
Old Sep 26, 2010 | 09:32 AM
  #14  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Haha, yes... that was the hardest part of this install...

Good thing I went over everything before starting; the return line was extremely taught and definitely would have failed. For some reason it's taking UPS a week to bring me another from Ohio..

You're the man Rafa, can't wait to start this beast.. You've been an amazing resource throughout the process.
Old Sep 27, 2010 | 02:30 PM
  #15  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

Return line is all together and ready to go.. Just need the weather to lighten up, doesn't look good though.



It's a nice piece.
Old Sep 27, 2010 | 02:39 PM
  #16  
hustler's Avatar
Tour de Franzia
iTrader: (6)
 
Joined: Jun 2006
Posts: 29,085
Total Cats: 375
From: Republic of Dallas
Default

Originally Posted by aug
A friend of mine was kind enough to donate a SPT filter to my cause. Compliments the injectors nicely, just needs to be cleaned.

Thought the size comparison was pretty funny as well.

That's a cute little guy, lol.
Old Sep 27, 2010 | 02:59 PM
  #17  
mgeoffriau's Avatar
Elite Member
iTrader: (7)
 
Joined: Jul 2009
Posts: 7,388
Total Cats: 474
From: Jackson, MS
Default

What's going on with those mudflaps? Yosemite Sam or reclining lady?
Old Sep 27, 2010 | 03:11 PM
  #18  
aug's Avatar
aug
Thread Starter
Junior Member
iTrader: (7)
 
Joined: Jan 2010
Posts: 349
Total Cats: 1
From: Long Island, NY
Default

They're modified Rally Armor urethanes from my WRX. Haven't gotten around to buying ones for my actual application. They do what they're supposed to: protecting my paint.
Old Sep 27, 2010 | 04:35 PM
  #19  
02semiata's Avatar
Senior Member
 
Joined: Aug 2009
Posts: 575
Total Cats: 1
From: Long Island, NY
Default

Originally Posted by chriscar
Looking forward to your progress, I don't know of any other boosted Miata's on Long Island]
Same here. I could use a miata buddy lol
Old Sep 27, 2010 | 05:08 PM
  #20  
curly's Avatar
Cpt. Slow
iTrader: (25)
 
Joined: Oct 2005
Posts: 15,168
Total Cats: 1,393
From: Oregon City, OR
Default

Originally Posted by aug
They're modified Rally Armor urethanes from my WRX. Haven't gotten around to buying ones for my actual application. They do what they're supposed to: protecting my paint.
I was going to post something about mine. Just bought them for my '08 Lancer, the standard ones, which are only $45. Held them up to the miata and it'd look like they'd work with a little modification, if someone's looking for some badass mudflaps.



All times are GMT -4. The time now is 11:04 AM.