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-   -   BorgWarner EFR Turbos (https://www.miataturbo.net/diy-turbo-discussion-14/borgwarner-efr-turbos-52625/)

jtothawhat 10-14-2010 01:23 PM

BorgWarner EFR Turbos
 
http://www.full-race.com/articles/bo...fr-turbos.html

Makes me want to ditch my billet turbo, and get one of these. Sounds so sick, and advanced.

"All EFR turbochargers use Extended Tip Forged Milled Compressor Wheels ***AKA Billet Compressor Wheels*** These billet EFR compressor wheels are manufactured from forged aluminum for maximum strength and light weight, then CNC machined on a 6-axis CNC Mill. The The blade geometry utilizes State-of-the-Art aerodynamics that delivers efficiency, boost capability and surge limits beyond any turbo we have ever seen.

EFR turbo compressor housings incorporate an integrated BOV. Yes, you read that right - the BOV is a recirculating style *built-in* to the Compressor Housing. The major performance advantage in this design is that it redirects the high-pressure compressed air from the outlet of the compressor wheel -> right at the low-pressure inlet of the turbo. This helps to keep the turbo spooled between shifts and offers cost savings/convenience while keeping MAF-based engine mgt happy. With this in place, there is no need for a BOV or flange on the charge piping. Of course for the hardcore racers who want to use an external traditional BOV, the EFR line up has that as well.

For applications which use electronic boost control, an Electronic Boost Control Solenoid (EBCS) is integrated into the compressor housing. This solenoid is truly OEM quality and uses an industry standard fuel injector plug, making it easy to connecting to multiple boost control systems. Of course if the hardcore racers want to use an external solenoid OR a manual boost controller (without the integrated EBCS), that is very easy to do."

18psi 10-14-2010 01:28 PM

BW has been gaining popularity like crazy lately. In just about every car market.

musanovic 10-14-2010 01:53 PM

4 Attachment(s)
I'll be running the S252, my friend has this on his VW and the spool is amazing!!! he had the garrett 50 trim and hated it.
some pics we took

hustler 10-14-2010 02:15 PM

Is this Borg Warner's release party to catch up to Garrett's 20-year old technology? :giggle:

cjsafski 10-14-2010 03:16 PM

Wow a BOV built into the compressor housing! The stock mitsubishi turbo in my almost 20 year old volvo has that! Way to be proud of something 20 years old Borg Warner.

hustler 10-14-2010 03:43 PM


Originally Posted by cjsafski (Post 643204)
Wow a BOV built into the compressor housing! The stock mitsubishi turbo in my almost 20 year old volvo has that! Way to be proud of something 20 years old Borg Warner.

It looks like their goal to make the cheap components as expensive as possible. I like the strategy of producing products that no one asked for.

Zabac 10-14-2010 08:57 PM

Say what you want, BW turbos are a better bang for buck than Garrett imo

musanovic 10-14-2010 10:46 PM

If you know what to look for you can have a 450hp turbo like s252 for $400 not really possible with garrett if you ask me.

jtothawhat 10-14-2010 11:03 PM

True, way better bang for your buck and have held up very well from what I told. They perform the same--if not better than a Garrett while being non-BB is a feat I think.

Zabac 10-15-2010 03:02 PM

Garrett bb<BW jb<Garrett jb

18psi 10-15-2010 03:50 PM

I have seen tests from completely different companies confirming them performing just as well as, and spooling just as quickly as, ball bearing garretts. When a JB performs like a BB that is an accomplishment IMO

M-Tuned 10-15-2010 04:01 PM

Yep.. The BW stuff is actually very good..

viperormiata 01-24-2011 03:50 PM

Bump
 


http://sphotos.ak.fbcdn.net/hphotos-...2_191976_n.jpg


Originally Posted by Full Race (Post 681772)
This test compares the GT3582R .82 a/r (Purple line) vs EFR 8374 .83 a/r (Green line) 91 octane pump gas @ 15 psi.

The main objective was to compare spoolup and powerband between the two turbos, while ensuring the 42mm Internal WG does not creep. Test car belongs to Jun Masculino (Ikon671 on clubRSX)is an RSX-S, powered by a built K20 . K20 engines are notorious for uncontrollable boost, so in this case it's incredible to see the EFR controls boost *better* than the externally wastegated setup he previously used. High boost and race gas next week

**HUGE THANKS to Jun Masculino and Tim @ Exact Dyno for a busy day yesterday**



Very good article -->http://www.motoiq.com/magazine_artic...ature-set.aspx

PatrickB 01-24-2011 05:03 PM

I will be giving a BW a try if my 15g ever gets boring or just gives up on life.

Faeflora 01-24-2011 05:13 PM



The new efrs are indeed ball bearing. I am going to get a 7670 twinscroll internal wastegate. The GTX35 is an alternative but would require two external wastegates.

I don't give too much of a shit about integrated bov but the Ti turbine plus billet wheel plus IWG plus twinscroll sounds like madness. Hopefully 35psi @ 3000rpm with flow up to 600hp of madness.

18psi 01-24-2011 05:15 PM

35psi @ 3k? lol pass that shit, don't mess up rotation

PatrickB 01-24-2011 05:20 PM


Originally Posted by 18psi (Post 682082)
35psi @ 3k? lol pass that shit, don't mess up rotation

seems a bit optimistic, twin scrolls are the shit though.

viperormiata 01-24-2011 05:26 PM

Thank god faeflora left us that beautiful post :jerkit:


I'll be running a 6258 or 6758 in the summer. A little update on my hot side and I'll be golden.

I would never in a million years have guessed that a internal waste gate could keep up with a external, let alone be *better.

18psi 01-24-2011 05:26 PM

Oh they are great, no doubt.
But even if he figured out a way to get it to really hit that hard that soon he'd have to drive around on some 26" slicks or something....And then replace all driveline components past the engine.

would be fun to watch though.
esp if he broke out the sawzall again:giggle:

viperormiata 01-24-2011 05:35 PM


Originally Posted by 18psi (Post 682088)
would be fun to watch though.
esp if he broke out the sawzall again:giggle:

THIS


In all seriousness though, these things are going to be serious game changers for a lot of people and racing companies. When I read that Sierra Sierra was switching to EFR turbos I was pretty much nutted.

I can't wait to "clean up" and get all my *archaic* :giggle: turbo stuff sold and go with the future.

I'll more than likely be driving around on 225/50/15 DR's so I will enjoy the boost hit.

Faeflora 01-24-2011 06:13 PM


Originally Posted by PatrickB (Post 682086)
seems a bit optimistic, twin scrolls are the shit though.

Yes, it does. I would be happy with 15psi at 3K rpm which from some twin scroll dyno charts I've seen is possible.


Originally Posted by viperormiata (Post 682087)
Thank god faeflora left us that beautiful post :jerkit:


I'll be running a 6258 or 6758 in the summer. A little update on my hot side and I'll be golden.

I would never in a million years have guessed that a internal waste gate could keep up with a external, let alone be *better.


Yes, this is my only concern. That the IWG will not be able to keep up. I did speak with the full race guys who have held the twin scroll IWG turbos in their hands though. I asked them if there was a lot of material around the IWG if it needed to be ported. They said YES so even if it does creep, hopefully it can be fixed.




Originally Posted by viperormiata (Post 682095)
THIS


In all seriousness though, these things are going to be serious game changers for a lot of people and racing companies. When I read that Sierra Sierra was switching to EFR turbos I was pretty much nutted.

I can't wait to "clean up" and get all my *archaic* :giggle: turbo stuff sold and go with the future.

I'll more than likely be driving around on 225/50/15 DR's so I will enjoy the boost hit.


Are you going to get a twinscroll?

viperormiata 01-24-2011 06:32 PM


Originally Posted by Faeflora (Post 682104)
Yes, it does. I would be happy with 15psi at 3K rpm which from some twin scroll dyno charts I've seen is possible.

I agree. If the turbo is sized correctly for your motor size/power goals/etc...you should see some nice gains in spool, especially with your bigger motor.


Originally Posted by Faeflora (Post 682104)
Yes, this is my only concern. That the IWG will not be able to keep up. I did speak with the full race guys who have held the twin scroll IWG turbos in their hands though. I asked them if there was a lot of material around the IWG if it needed to be ported. They said YES so even if it does creep, hopefully it can be fixed.

Yeah, I was thinking the same thing. But after reading that chart and info that was posted on the Full-Race face book page, I think I am pretty much sold on it. The turbo they tested has a 42mm internal....my external is only 35mm

With the integrated bov and internal waste gate, that is two less things that need lines and two less things that can potentially be a nuisance. My waste gate is in the same spot as yours...you know what a pain the dick it is to work with it.



Originally Posted by Faeflora (Post 682104)
Are you going to get a twinscroll?

Not at this point in time. I don't see the need. Would I look to? Yes. But the twin scroll turbos are designed to exceed 600 horsepower and that is just way above what I am looking for this year.

The B series frames are good for over 400 and that is plenty for me. I just want to build my car for consistent passes in the 12.5-12.0 range and daily duty. Will it be perfect? Who knows, maybe not. But I still want to find out and see.

I was going to slap on a 2871 and call it a day, but then I started reading about the EFRs. It would cost me over a grand to buy a new 2871. If I sold my bov and waste gate I could have the difference in money for the EFR.

Faeflora 01-24-2011 06:47 PM



If you know the story of the princess and the pea, that is what our ewg is. I actually have to remove the damn wg pipe to take my turbo out of the car.

Yes the size of the ewg is a big selling point, from a tehorethtical I mean theoretical perspective. The tial 3xmm gate I have now is indeed frikken smaller.

Oh. Only other consideration is the size of the darn thing. The 7670 is 18fucking inches from compressor inlet to turbine outlet flange!!!!!!!!! That plus bov+wg can = BIG FUCKING BASTARD.

I may have to trim the rear engine bay frame. This time no sawzall tho. I will use a sledgehammer.

miatamike203 01-24-2011 08:44 PM

Make me want to sell my HTA3582R for one.

jtothawhat 01-24-2011 09:10 PM


Originally Posted by miatamike203 (Post 682133)
Make me want to sell my HTA3582R for one.

I think it would be worth it, I am selling my billet 5857 for one.

Faeflora 01-24-2011 09:29 PM


Originally Posted by jtothawhat (Post 682141)
I think it would be worth it, I am selling my billet 5857 for one.

Wut? Which model and type are you thinking of?

musanovic 01-24-2011 10:54 PM

My S252 gives me many :) :) :). It is a crazy turbo!!! At 11psi it pulls and between shifts there is 0 lag. Basically the wastegate stays open! I highly recommend BW. My super 60 was way laggier with a 48AR.

viperormiata 01-24-2011 11:03 PM

Musanovic, any chance we can get a few pictures of your setup with the S252?

How do you like the quality of the turbo? Any issues at all?

Savington 01-25-2011 02:57 AM


Originally Posted by Faeflora (Post 682117)

If you know the story of the princess and the pea, that is what our ewg is. I actually have to remove the damn wg pipe to take my turbo out of the car.

That sucks. I undo two v-band clamps and my turbo is out in about 4 minutes - and the rest of the kit stays in the car, including the downpipe and EWG dump tube.


The 7670 is 18fucking inches from compressor inlet to turbine outlet flange!!!!!!!!! .
I'm calling bullshit unless you post a photo of a 7670 with a tape measure next to it. The head flange is only 14-15" long.

Faeflora 01-25-2011 10:47 AM

1 Attachment(s)

Originally Posted by Savington (Post 682221)
That sucks. I undo two v-band clamps and my turbo is out in about 4 minutes - and the rest of the kit stays in the car, including the downpipe and EWG dump tube.



I'm calling bullshit unless you post a photo of a 7670 with a tape measure next to it. The head flange is only 14-15" long.


How about a technicalish drawing from mama borg:

http://www.treadstoneperformance.com...install-39.pdf

From the PDF:

Attachment 241409

Look at that shit!!!!

Woops bad math on my part but it is still 14.7 inches!!!!

musanovic 01-25-2011 10:54 AM

4 Attachment(s)
yes turbo does hit hood just a bit. This exhaust housing makes it sit a bit higher.

bad video included that is 10 psi 0 at 4,000 rpm 10 at 4,500.
http://www.youtube.com/watch?v=nbuL632KbOQ

18psi 01-25-2011 10:56 AM


Originally Posted by Faeflora (Post 682318)
How about a technicalish drawing from mama borg:

http://www.treadstoneperformance.com...install-39.pdf

From the PDF:

[IMG]https://i.imgur.com/FJToS.jpg[IMG]

Look at that shit!!!!

Woops bad math on my part but it is still 14.7 inches!!!!

Umm, from that picture 6.25+4.79=11.04 not 14.7

viperormiata 01-25-2011 11:54 AM


Originally Posted by Savington (Post 682221)
That sucks. I undo two v-band clamps and my turbo is out in about 4 minutes - and the rest of the kit stays in the car, including the downpipe and EWG dump tube. .

I think the Absurdflow setups are still in a different category. But as I've learned on this forum, track car =/= street car. If the EFR came with a v-band inlet that would be tits, but completely overkill for most street cars. Especially with the new Inconel studs from TSE:giggle: Which I will most certainly have.

This is one of the reasons why I want to make a change on the hot side. All the EFR's are 3"(smaller frames) v-band exhaust housings and.................no more bottom mount external waste gate!!!!!! I've got the construction and tear-down process down to a science but I don't want all the extra shit anymore. Especially when my external is smaller than the new internal :crx:


Originally Posted by musanovic (Post 682320)
yes turbo does hit hood just a bit. This exhaust housing makes it sit a bit higher.

bad video included that is 10 psi 0 at 4,000 rpm 10 at 4,500.

Wow, that is nice. If anything, the EFR is supposed to spool faster the the S-series...but that is just awesome.

Thanks for the post. I have a friend who is going for a S256 on hit 1.8t golf, I'll make sure I forward this video to him.

Faeflora 01-25-2011 12:03 PM




Originally Posted by 18psi

Originally Posted by Faeflora (Post 682318)
How about a technicalish drawing from mama borg:

http://www.treadstoneperformance.com...install-39.pdf

From the PDF:

[IMG]https://i.imgur.com/FJToS.jpg[IMG]

Look at that shit!!!!

Woops bad math on my part but it is still 14.7 inches!!!!

Umm, from that picture 6.25+4.79=11.04 not 14.7

Fucking damnit shit on my cock. Well that sizing is good news.

IHI 01-25-2011 03:00 PM

Where can you get these and what type will compare to a gt2554 or gt2560?

Right.. There is no turbo that small.
Also they aren't that cheap: starting at $1400.

musanovic 01-25-2011 03:31 PM


Originally Posted by IHI (Post 682448)
Where can you get these and what type will compare to a gt2554 or gt2560?

Right.. There is no turbo that small.
Also they aren't that cheap: starting at $1400.

Compressor:
Inducer: 51mm
Exducer: 69mm

Turbine:
Inducer: 70mm
Exducer: 61mm
43 lbs/min

viperormiata 01-25-2011 03:31 PM


Originally Posted by IHI (Post 682448)
Where can you get these and what type will compare to a gt2554 or gt2560?

Right.. There is no turbo that small.
Also they aren't that cheap: starting at $1400.

Full-Race is the place to get them. The closest thing to a small frame garrett would be the EFR 6258, and that still blows the 2554, 2560, 2860 and 2871 out the water.

6258 is .64a/r t25 flanged. Full-Race says it's good for 200-440hp

* Compressor Type: Forged-Milled Wheel (FMW) Extended Tip
* Compressor Wheel OD (exducer): 62mm
* Compressor Wheel Inducer: 49.6mm
* Max Flow Rate: 44 lb/min
* Built-in BOV: All EFR compressor housings incorporate an integrated BOV.
* Compressor Housing: 2.5" inlet, 2.0" hose coupler outlet.


You're correct, they are not cheap. But not too much more than a ball bearing garrett and better performance all around. Plus you get the integrated features with the EFR series.

musanovic 01-25-2011 03:33 PM


Originally Posted by viperormiata (Post 682464)
Full-Race is the place to get them. You're correct, they are not cheap. But not too much more than a ball bearing garrett and better performance all around.

I could maybe possibly get the S252 for 900.

viperormiata 01-25-2011 03:44 PM


Originally Posted by musanovic (Post 682467)
I could maybe possibly get the S252 for 900.

No T2 foot print :vash:

Hopefully they will have some nice shiz in the 1 series.

EDIT: This would be awesome.

http://www.full-race.com/articles/bo..._09_CAT-14.jpg

miatamike203 01-27-2011 04:15 PM

efr bearing vs gt bearing!
http://motoiq.smugmug.com/MotoIQ/Col...24_5GkwA-M.jpg

IHI 01-27-2011 04:51 PM


Originally Posted by viperormiata (Post 682464)
The closest thing to a small frame garrett would be the EFR 6258, and that still blows the 2554, 2560, 2860 and 2871 out the water.

I thought I would be flamed, marked as newbee and so on. Are you seriously saying that if you do a side to side test with the smallest B&W and the gt2554, the B&W would outperform the T25 in any way?
I agree on the extra bits. I like the all-in-one solution. And it is worth the extra investment.
Would this turbo bolt on to a s4 header and still clear the PS and AC?
Next problem is the downpipe. Is it to far backwards to get it right?

viperormiata 01-27-2011 05:27 PM


Originally Posted by IHI (Post 683475)
I thought I would be flamed, marked as newbee and so on. Are you seriously saying that if you do a side to side test with the smallest B&W and the gt2554, the B&W would outperform the T25 in any way?

Who knows, honestly. These turbos are very new and I haven't seen what they do on a B6 or BP. Will a B1 frame EFR spool as fast as a 2554? Maybe not, but they will be capable of making over 100hp more than a 2554.


Originally Posted by IHI (Post 683475)
I agree on the extra bits. I like the all-in-one solution. And it is worth the extra investment.

True. But then again it really depends on what equipment you are running with already. I have external waste gate and a nice blow off valve, so do I need to get rid of those for a EFR when I can run a compact gt3071 and call it a day? Just things I will need to figure out.


Originally Posted by IHI (Post 683475)
Would this turbo bolt on to a s4 header and still clear the PS and AC?
Next problem is the downpipe. Is it to far backwards to get it right?

If it's a t2 foot print, it will work just fine. But the turbine outlet on the EFR turbos are all 3" v-band, so the S4 down pipe will need to be modded. Also depends on the over all length of the turbo for accessory clearance.

MazDilla 02-01-2011 10:50 PM

Attention Fags and Man-whores:

Photographic evidence has surfaced of an EFR turbo installed on an NA Miata. The owner may or may not be an engineer at Borg Warner.

I am stalking have attempted to sodomize contact the aforementioned individual. I am certain he will respond positively to my bribe gift of tentacle rape porn a bag of Cheetos.

That is all.

Nagase 02-02-2011 06:18 PM

Followed up with an email to Full Race about that Miata as well, as well as poking them for updates. It's been two months since I last spoke to them.

Savington 02-02-2011 07:32 PM

I have been discussing EFR testing on a Miata with an unnamed individual for about a month now. He asked me not to post any of his findings publicly. I will post more when I can.

chokeasphyxia 02-03-2011 09:33 AM

No ones mentioned the EFR 6255, too small?

miatamike203 02-03-2011 11:24 AM

Found another place to get the efr turbos.

http://www.himni-racing.com/index.ph...4du6rol0h80qh7

bbundy 02-03-2011 04:36 PM

It wouldn’t surprise me it this thing would make 40 or 50 more hp and spool ~600 rpm sooner than my GT3071R, Have better transitional response as well. Damit I wish I was in need of a new turbo now instead of a year and a half ago.

Anybody want to give me one and Ill test it?

Bob

MazDilla 02-03-2011 04:55 PM


Originally Posted by bbundy (Post 685913)
It wouldn’t surprise me it this thing would make 40 or 50 more hp and spool ~600 rpm sooner than my GT3071R...

I'd say you're pretty close Bob. :)

Faeflora 02-03-2011 05:53 PM


Originally Posted by Savington (Post 685590)
I have been discussing EFR testing on a Miata with an unnamed individual for about a month now. He asked me not to post any of his findings publicly. I will post more when I can.

I have been having a discussion pertinent to this thread with an unamed individual for a good amount of time. I however, am not at liberty to discuss any of this thread-relevant information that you might be interested in. I hope this helps.


Originally Posted by miatamike203 (Post 685803)
Found another place to get the efr turbos.

http://www.himni-racing.com/index.ph...4du6rol0h80qh7

Noice. If anyone noticed, they also sell the twinscroll housings for the GTX. Now that would be a decent showdown.

Nagase 02-03-2011 06:06 PM

Check that out. They sell twinscroll housings for the 6258... Hmm.

viperormiata 02-03-2011 06:09 PM


Originally Posted by Nagase (Post 685933)
Check that out. They sell twinscroll housings for the 6258... Hmm.

Yes, but it's a T4 foot print and .92 a/r

.....and that makes it nearly $1700 dollars.

MazDilla 02-03-2011 06:12 PM

Care to elaborate?

miatauser884 02-03-2011 06:16 PM

I'm sure this isn't the model that is being discussed, but someone mentioned wanting a S252. I cam across this site, and the $584 price tag seems good.

http://www.diesel-plus.com/dd_turbo.cfm?npid=9776

Faeflora 02-03-2011 06:17 PM


Originally Posted by Nagase (Post 685933)
Check that out. They sell twinscroll housings for the 6258... Hmm.

What is your HP goal Nagase?

viperormiata 02-03-2011 06:26 PM


Originally Posted by MazDilla (Post 685937)
Care to elaborate?

http://www.himni-racing.com/index.ph...4du6rol0h80qh7

Follow that link and you will see a drop menu to select turbine housing.

Nagase 02-03-2011 06:34 PM


Originally Posted by viperormiata (Post 685935)
Yes, but it's a T4 foot print and .92 a/r

.....and that makes it nearly $1700 dollars.

I know, I know. I wonder if there's any effective difference in spool between the .64 and the .92 if one is twin scroll though.

yank 02-03-2011 10:35 PM

Efr
 
Got an email from Full-Race today saying the 6255 is now discontinued because the 6258 made more power with almost the exact same response time. Full race gets another shipment of 6258s in next week and one of them is mine. ;)
I had a precision 5130 on pre-order since November 2010. I called today and they still had no ETA so i canceled my order and went with BorgWarner instead.

musanovic 02-03-2011 11:12 PM

1.22 exhaust AR. Good luck. ....

Originally Posted by djp0623 (Post 685940)
I'm sure this isn't the model that is being discussed, but someone mentioned wanting a S252. I cam across this site, and the $584 price tag seems good.

http://www.diesel-plus.com/dd_turbo.cfm?npid=9776


Savington 02-04-2011 04:02 AM


Originally Posted by Nagase (Post 685947)
I know, I know. I wonder if there's any effective difference in spool between the .64 and the .92 if one is twin scroll though.

With twin-scroll, you basically have to throw out your pre-conceived notions on A/R sizing. You can't make a good comparison between a single and twinscroll housing, even if the TS is much larger.


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