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The Definitive "VVT swap into 90-97 chassis" Megathread.

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Old 12-20-2017, 04:59 PM
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There should be no ambiguity or questions about the fuel system. It is not dependent on chassis or wiring or what intake manifold you use or anything else. For any NB motor in any NA chassis, you use a 99-00 rail and a USDM 90-93 -OR- EUDM 99-00 FPR.

Originally Posted by Savington
Fuel system:
Use a 1999-2000 fuel rail and a 1990-1993 USDM fuel pressure regulator installed upside down with the fuel outlet bent straight to clear the intake manifold. No other combination of USDM parts will work. The 90-93 fuel rails are too short, the 94-97 rails have incorrect mounting tabs, and the 01-05 rail places the fuel pressure regulator in a spot which interferes with the cylinder head. The 94-97 FPR places the pressure reference in a spot which interferes with the cylinder head and the 99-05 regulators do not have a return line.
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Old 12-21-2017, 01:05 PM
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Originally Posted by Savington
There should be no ambiguity or questions about the fuel system. It is not dependent on chassis or wiring or what intake manifold you use or anything else. For any NB motor in any NA chassis, you use a 99-00 rail and a USDM 90-93 -OR- EUDM 99-00 FPR.
Perfect, Thank you SAV.
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Old 12-26-2017, 04:19 AM
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Have a question on fitment of injector harness with squaretop and aftermarket fuel rail from Radium. The 97 injector harness appears much bulkier than NB injector harness that was designed to lay under the IM as opposed to above the fuel rail as the case in NA.
I have to take the squaretop apart to get to connect the injectors anyway..is there a recommended NB injector harness swap into NA?
Thanks
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Old 12-26-2017, 07:55 AM
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I used an NA8 FPR flipped on a BP4W rail with success for a while. It's a straight barb so no bending the tube.

KJ01-13-280

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Old 12-26-2017, 07:55 AM
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Double post
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Old 12-26-2017, 11:23 AM
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Originally Posted by stevos555
Have a question on fitment of injector harness with squaretop and aftermarket fuel rail from Radium. The 97 injector harness appears much bulkier than NB injector harness that was designed to lay under the IM as opposed to above the fuel rail as the case in NA.
I have to take the squaretop apart to get to connect the injectors anyway..is there a recommended NB injector harness swap into NA?
Thanks
No. The two harnesses are different enough that they are not interchangeable.

Originally Posted by psyber_0ptix
I used an NA8 FPR flipped on a BP4W rail with success for a while. It's a straight barb so no bending the tube.
From the OP:

Originally Posted by Savington
The 94-97 FPR places the pressure reference in a spot which interferes with the cylinder head
It may depend on which version of the 99-00 fuel rail you have, but the 94-97 FPR doesn't work in all cases. The 90-93 FPR does. If you want to avoid bending parts, use the EUDM 99-00 FPR which is designed for the application.
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Old 12-26-2017, 11:33 AM
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Thanks Sav. So keep the 97 harness and just make it fit?
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Old 12-26-2017, 04:58 PM
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Oh wow, didn't know there where two different Bp4w fuel rails.
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Old 12-26-2017, 05:23 PM
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Default fuel rail

My injector can’t be turned 90 degrees due to clearance with the head. I guess will need to run it at 180 degrees and sneak the plug in the tight opening. Can someone confirm that they have also this much clearance with the squaretop.
Attached Thumbnails The Definitive "VVT swap into 90-97 chassis" Megathread.-a36de9ec-6c10-4bea-8205-bbd67cfe0d4a.jpeg  
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Old 12-28-2017, 01:35 AM
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Originally Posted by stevos555
My injector can’t be turned 90 degrees due to clearance with the head. I guess will need to run it at 180 degrees and sneak the plug in the tight opening. Can someone confirm that they have also this much clearance with the squaretop.
The injectors were never oriented up like that, even from the factory.
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Old 12-28-2017, 01:46 AM
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I may have confused 97 with 99. On the NA8 they were straight by the head as there was more room between rail and head. Please correct me if I am wrong as i am a noob and being a bit OCD.
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Old 12-28-2017, 11:19 AM
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Originally Posted by Savington

1994-1997 coils:
+12v:
94-97: Blue
99-05: Black/White

trigger cyl 1/4:
94-97: brown
99-00: brown/yellow
01-05: brown/white

trigger cyl 2/3:
94-97: brown/yellow
99-00: brown
01-05: black/yellow

ground:
94-05: black
Coil wiring colors need to be edited. Ran into a no start issue because a 97 I was working on the colors did not match. Brown went to cylinders 2/3 and brown/yellow went to 1/4. Which also matches this thread

https://www.miataturbo.net/useful-sa...04/#post152397

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Old 12-28-2017, 12:23 PM
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Done, thanks. Up to v1.06 now
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Old 02-11-2018, 05:44 PM
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Got a question, running a BP6D in a 96 chassis. Confirmed it has fuel/spark/compression. Loaded the 99-00 startup map from MSPNP.com MegaSquirtPNP by DIYAutoTune.com The vvt actuator is wired but not hooked up as we would like to get it started first. Using a stock oem 99-05 trigger wheel, that is installed correctly. Stock injectors, 99 fuel rail, 1.6 regulator, skunk2 intake. We were able to get the original motor running on the same ecu before pulling it.

Included data log and composite log.

Let me know what you think it is.
Attached Files
File Type: csv
2018-02-11_16.31.28.csv (40.6 KB, 104 views)
File Type: msl
vvtfirstart2-11.msl (414.2 KB, 144 views)
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Old 02-16-2018, 07:16 AM
  #515  
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Just confirming. If I use the BP5B-13-280 (UK) fuel regulator, I should point the fuel return downwards correct? Seems like that makes it a convenient part. Thanks!
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Old 02-16-2018, 12:16 PM
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Yes, it fires down. You're basically using the EUDM parts in their original EUDM configuration.

On the S1 car I'm building (VVT motor into a '94), I used the VVT rail with an adapter and an external FPR. It is a tight fit, but it works. The adapter lets the outlet fire at a ~45deg aimed forward, which is the only space a fuel line would fit into. For folks who were going to use an aftermarket FPR anyway, it's a good option. I'll post some pics here and in my current S1/ST4 customer build thread later today.
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Old 02-21-2018, 04:06 PM
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This is our regulator adapter on a VVT fuel rail with an Earl's Vaporguard 1/8" NPT to 5/16" 90deg fitting. The green goo is Gasoila E85 sealant. There's no way to get a standard FPR in this spot with clearance for vac/fuel hookups, but you can get the NPT fitting oriented correctly so it just barely sneaks out of there. This is a good option for people who are going to run an aftermarket FPR (something like a Fuelab 545 would go inline between this and the return line) since you can use the OEM VVT rail that comes on the motor instead of sourcing a combination of US parts or a hard-to-find EUDM 99-00 setup.

Adapter: Trackspeed FPR Adapter

Fuelab 545-series: Fuelab Fuel Pressure Regulator
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Old 02-25-2018, 06:28 PM
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Can we add to the Alternator section of the first post that you need a different lug for the 94-97? It's easier to "relug/crimp new lug" it when you have the engine out.
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Old 02-25-2018, 06:34 PM
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Originally Posted by ysleem
Can we add to the Alternator section of the first post that you need a different lug for the 94-97? It's easier to "relug/crimp new lug" it when you have the engine out.
What lug are you referencing - pic please
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Old 02-25-2018, 08:06 PM
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Brown wire from engine harness (1.6) to 94 97 alternator. This app wont let me upload pics.
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