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F empathy, I just blew another tranny >:(

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Old Sep 15, 2009 | 09:32 AM
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Default F empathy, I just blew another tranny >:(

I think its been just under a month since I put it in. Low mile 1.6 5spd.

Same thing, a little roll in 5th to speed up to 110kph, made 180kpa an bang.

Someone sell this guy a 6 spd for cheap:S


-Dean
Old Sep 15, 2009 | 10:17 AM
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Holy **** only 110 KPH, thats about 70 MPH O_O. Phil (levnubhin) had a 6speed, but you being in canada makes it a little difficult. Good luck
Old Sep 15, 2009 | 10:22 AM
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I love my 6-speed/3.63. Some of the best money I've spent.
Old Sep 15, 2009 | 10:28 AM
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PM me your info and I'll get you a quote with shipping.
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Old Sep 15, 2009 | 10:29 AM
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Was it a junkyard tranny?

Chris
Old Sep 15, 2009 | 12:09 PM
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Originally Posted by Miatamaniac92
Was it a junkyard tranny?

Chris
Came off my other miata (low km) now I'm really boned, I'll have to find a 5speed for it now too lol. Pwned.

I really want to dyno my car now lol
Old Sep 15, 2009 | 01:23 PM
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Ive done 100-200 a few times, cant believe it would break there.
Are you into the drags? Launch hard?
Old Sep 15, 2009 | 02:09 PM
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sucks...
Old Sep 15, 2009 | 02:25 PM
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So how many 5-speeds have you broke? I find it hard to believe under the circumstance shown this happened. Have you taken any of the broken ones apart to see what fails? There may be something more to this than horsepower/torque.
What do you guesstimate for HP/T?
Is the flywheel/clutch straight to the rest of the world?
Does the trans input sit straight to the crank centerline?
Is the PPF and diff sitting straight?
Does the engine accelerate smoothly in the range this happened at?
I am in Red Deer, I do know of a 6-speed available, about $900cdn
Old Sep 15, 2009 | 06:13 PM
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Originally Posted by Alta_Racer
So how many 5-speeds have you broke? I find it hard to believe under the circumstance shown this happened. Have you taken any of the broken ones apart to see what fails? There may be something more to this than horsepower/torque.
What do you guesstimate for HP/T?
Is the flywheel/clutch straight to the rest of the world?
Does the trans input sit straight to the crank centerline?
Is the PPF and diff sitting straight?
Does the engine accelerate smoothly in the range this happened at?
I am in Red Deer, I do know of a 6-speed available, about $900cdn
This was transmission #2.

Everything looks like its lined up fine, if the imput shaft was off center or misaligned wouldn't the tranny not sit flush against he block, which I does.

PPF is as straight as it can be, being bolted to the trans and diff.

I have solid mounts on the tranny and motor, the motor accelerates smoothly but quite quickly in any gear.

HP/TQ- best guess is 300whp. I went door to door with a raceported fully built GT35R FD @14psi from 60-200kph while I was running 15psi.

My motor is fully built, top and bottom end, ported intake, 2871 blablabla.

I did pull apart the other trans, found some teeth and gear pieces bu couldn't see the gear. Its somewhere in the fore part of he tranny. I still have forth gear but nothing else.

Also I know the case of the trans flexs when this happens because I had a SS band around the trans holding the exhaust up (didn't hook it up :S )

Alta Racer pm me your name number or something cause 900 sounds good.

Oh and if my grammar or spelling doesn't make sense its because I'm posting from my shitberry.


-Dean
Old Sep 15, 2009 | 06:19 PM
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Originally Posted by Spookyfish
Ive done 100-200 a few times, cant believe it would break there.
Are you into the drags? Launch hard?
The problem is overloading a shitty weak transmission in a high gear, or making to much torque to quickly in a high (and weak) gear.
Old Sep 15, 2009 | 07:32 PM
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> Everything looks like its lined up fine, if the imput shaft was off center or misaligned wouldn't the tranny not sit flush against he block, which I does.

Nope. If the alignment is not correct the disc will sit off center in the clutch assy, this can cause side loading on the input shaft. The dowel pins may not center correctly, be back of the engine can be off alignment from crank centerline, same as the bell on the trans. Flange of the crank can be not straight, causing a wobble on the flywheel. All these things can crate havoc with trans internals, and the trans will still slip right into place. Remember that this is not precision fit from the factory. BTDT Just had a major go around with my ACT clutch, the pressure plate was not parallel to the cover.


> PPF is as straight as it can be, being bolted to the trans and diff.

There is some adjustment to the PPF, its a minor thing, but I have heard of vibrations from that area. How is the balance on the driveshaft, and is it straight? U-joints don't have any bind?


> I have solid mounts on the tranny and motor, the motor accelerates smoothly but quite quickly in any gear.

HP/TQ- best guess is 300whp. I went door to door with a raceported fully built GT35R FD @14psi from 60-200kph while I was running 15psi.

> My motor is fully built, top and bottom end, ported intake, 2871 blablabla.

Power can break things, but usually gears are broken when things are violent, not smooth.



> I did pull apart the other trans, found some teeth and gear pieces bu couldn't see the gear. Its somewhere in the fore part of he tranny. I still have forth gear but nothing else.

4th gear is straight though, its almost like a straight shaft through the trans. None of the gears on the cluster shaft are used. Would imagine that it is the input to cluster gears that broke.


> Also I know the case of the trans flexes when this happens because I had a SS band around the trans holding the exhaust up (didn't hook it up :S )

Case flex was always understood to be the weakness to the trans, Quaife says it is in reality the gears that are weak. Expensive, but would be my choice over the 6-speed.


> Alta Racer pm me your name number or something cause 900 sounds good.

Will do

With the trans out, get a magnetic base dial indicator, and measure everything you can! I have seen many broken transmissions, standard and automatics, that fail due to the "assumed" factory correctness. I have not had a Miata trans apart, but I will bet that the bellhousing part comes off, and has a round hole you can use to check alignment to the block and crank. Flywheel is easy. Crank flange is ok if the flywheel is straight when you spin the crank with the dial indicator base on the block, and the needle on the flat surface for the disc. There are offset dowels for other engines, not sure about Mazda. Added benefit if this stuff doesn't fix the trans breakage, you can find some free horsepower, by getting it all straight. There are a ton of things that can be done to "blueprint" the driveline.
Old Sep 15, 2009 | 09:23 PM
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Originally Posted by Alta_Racer
> Everything looks like its lined up fine, if the imput shaft was off center or misaligned wouldn't the tranny not sit flush against he block, which I does.

Nope. If the alignment is not correct the disc will sit off center in the clutch assy, this can cause side loading on the input shaft. The dowel pins may not center correctly, be back of the engine can be off alignment from crank centerline, same as the bell on the trans. Flange of the crank can be not straight, causing a wobble on the flywheel. All these things can crate havoc with trans internals, and the trans will still slip right into place. Remember that this is not precision fit from the factory. BTDT Just had a major go around with my ACT clutch, the pressure plate was not parallel to the cover.
That I can check no problem when I pull the trans. But IIRC she was all lined up, redline on my motor is 8k and its smooth as silk up there.

Originally Posted by Alta_Racer
>
> PPF is as straight as it can be, being bolted to the trans and diff.

There is some adjustment to the PPF, its a minor thing, but I have heard of vibrations from that area. How is the balance on the driveshaft, and is it straight? U-joints don't have any bind?
Originally Posted by Alta_Racer
>
Driveshaft is from a 99 and as far as I can tell is balanced, I don't get any weird vibrations from the drive train other than the lsd whine.

> I have solid mounts on the tranny and motor, the motor accelerates smoothly but quite quickly in any gear.

HP/TQ- best guess is 300whp. I went door to door with a raceported fully built GT35R FD @14psi from 60-200kph while I was running 15psi.

> My motor is fully built, top and bottom end, ported intake, 2871 blablabla.

Power can break things, but usually gears are broken when things are violent, not smooth.
Acceleration is definately violent


Originally Posted by Alta_Racer
>
> I did pull apart the other trans, found some teeth and gear pieces bu couldn't see the gear. Its somewhere in the fore part of he tranny. I still have forth gear but nothing else.

4th gear is straight though, its almost like a straight shaft through the trans. None of the gears on the cluster shaft are used. Would imagine that it is the input to cluster gears that broke.
I figured as much there.

Originally Posted by Alta_Racer
>
> Also I know the case of the trans flexes when this happens because I had a SS band around the trans holding the exhaust up (didn't hook it up :S )

Case flex was always understood to be the weakness to the trans, Quaife says it is in reality the gears that are weak. Expensive, but would be my choice over the 6-speed.
Mine aswell, can I borrow a couple grand


Originally Posted by Alta_Racer
>
> Alta Racer pm me your name number or something cause 900 sounds good.

Will do

With the trans out, get a magnetic base dial indicator, and measure everything you can! I have seen many broken transmissions, standard and automatics, that fail due to the "assumed" factory correctness. I have not had a Miata trans apart, but I will bet that the bellhousing part comes off, and has a round hole you can use to check alignment to the block and crank. Flywheel is easy. Crank flange is ok if the flywheel is straight when you spin the crank with the dial indicator base on the block, and the needle on the flat surface for the disc. There are offset dowels for other engines, not sure about Mazda. Added benefit if this stuff doesn't fix the trans breakage, you can find some free horsepower, by getting it all straight. There are a ton of things that can be done to "blueprint" the driveline.
Sounds like fun, but I do want to make sure if I put a 6 speed in there I don't break it(atleast not before I dyno the dam thing)


-Dean
Old Sep 15, 2009 | 10:34 PM
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Alta,

I would be very interested to learn what can be done to balance the Miata's drivetrain, I am sure many here would be too. If you discover anything, please post.
Old Sep 15, 2009 | 10:41 PM
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I would like to know about this driveline blueprinting as well.
Old Sep 15, 2009 | 10:46 PM
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So what's the count? 2 or 3 1.6 diffs? 2 transmissions?

What's the constant here? Stop driving like a tool.
Old Sep 16, 2009 | 06:00 PM
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Originally Posted by jayc72
So what's the count? 2 or 3 1.6 diffs? 2 transmissions?

What's the constant here? Stop driving like a tool.
Track your car much? Is that driving like a tool? Or are you just jealous that my miata is faster? Lol
Old Sep 16, 2009 | 10:40 PM
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It isn't faster than my Miata right now is it? I was driving mine just today.

And no I don't take my car out to the track. Having two kids and a new house has limited the time I've had to drive my car for fun. Next year I plan to do a couple laps on the go-kart track. Maybe me and my slow (running) car will see you there.
Old Sep 17, 2009 | 03:35 AM
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I feel your pain. Pics of my transmission:
Link

+1 on details for driveline blueprinting.
Old Sep 17, 2009 | 05:25 AM
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Correct me if I'm wrong.. but blueprinting a driveline would just be measuring everything and making sure individual tolerances are not too far out of wack, and making sure that the tolerance of multiple parts don't add up to too far out of wack.

If all the tolerances are good, the driveline should be good. The problem with things like transmissions is that there are so many tolerances that even though individual parts may meet the requirements, if you add up all the variations you may get an inferior product that still passes inspection.



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