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Blackbird fab "90%" cage, what sayeth you?

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Old Aug 6, 2012 | 07:31 PM
  #21  
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Bingo.
Old Aug 6, 2012 | 07:32 PM
  #22  
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I really want to cage this car, lol.
Old Aug 6, 2012 | 08:09 PM
  #23  
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Optimally, you would be able to remove and re-install the left bar for street/track use. Unfortunately, Im not sure there is a way to do this and still be structurally sound. Maybe someone with more of an engineering background would be able to chime in.

In theory, when you are driving a normal car, your head is only protected from the roof/b pillar/steering wheel, etc by --- nothing really. In what way is a steel bar with the SFI dual-durometer padding covering it less safe than an oem application at street speeds? I can bang my head on the dual-durometer stuff and its not pleasant, but idk that it would hurt me any more than banging it off of the unprotected hardtop.
Old Aug 6, 2012 | 08:41 PM
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That would depend on your cage design. In my case, the only thing I can touch with my head while strapped in is my headrest and my roll bar.

Also, windows are relatively soft, steering wheels should have airbags. your seat should ideally be far enough forward to prevent you from hitting the B pillar. The roof could be an issue, but at least its flat and fiberglass which is a LOT more forgiving than even foam covered steel. Also, the cage tubing will always be at least 2 inches closer to your head than the roof.
Old Aug 6, 2012 | 08:42 PM
  #25  
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With a proper setup for the disconnection if can be. Without doing the analysis I put the number of bolts required somewhere between fairly incontinent and a complete pain in the ***.
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Old Aug 6, 2012 | 09:12 PM
  #26  
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Originally Posted by hustler
Have you ever tried to climb out of a Miata with a halo seat and the 1/4 window? I would die trapped in the car.
Yes, I have. And it's just something that you can get used to with some practice. If there were a fire and you had to quickly escape, you'd probably end up with some bruising and scratching that you wouldn't notice until later. I suspect this does not differ much from escaping any kind of caged vehicle in a fire.

IMO, that type of cage in a street car is asking for trouble. You're mildly mitigating one risk (serious injury in roll-over) and substantially increasing the liklihood of another (bashing your unhelmeted head if rear-ended on the street). IMO, the risk added in the latter greatly outweighs potential gain from the former.

Is it a street car or a track day car, or a race car? These require 3 different approaches for safety measures, in a some-what mutually exclusive manner.
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Old Aug 6, 2012 | 09:19 PM
  #27  
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From the sound of it Hustler really wants a weird combo cage. Like a roll bar with true nascar bars and maybe a diagonal from the middle of the roll hoop (far enough away that head contact is not possible) to the passenger footwell. Pretty sure that cage would be illegal in every form of motorsport but I think that would really give him want he wants.
Old Aug 7, 2012 | 08:13 AM
  #28  
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Yep. FWIW, there are a few local guys who drive their caged cars to events with helmets on. You get some weird looks, but its really no big deal and is 10000x safer.
Old Aug 7, 2012 | 08:42 AM
  #29  
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Has anyone ever gotten a definitive answer on the legality of helmets on in the car? All I have to go on is wild speculation and I have never taken the time to ask anyone in the know.
Old Aug 7, 2012 | 08:43 AM
  #30  
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I heard about this guy on the internet this one time who got pulled over for wearing one and was cited for obscured visibility.
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Old Aug 7, 2012 | 09:14 AM
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I wonder if you can get away with an open face motorcycle helmet. Obviously just for back and forth to the track. Then again, I could probably convince the officer it's for my own safety due to my mental condition.
Old Aug 7, 2012 | 10:46 AM
  #32  
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I'd fight that in court and win. A properly fitted helmet does not obscure your vision (as plenty of safety tests have proven)
Old Aug 7, 2012 | 10:47 AM
  #33  
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Well, this thread went gay.

I'm leaning toward doing a custom roll bar to get it high and forward for the most roll-over protection possible.

It's a "trackday car". When I build the PTE/D car it will get the "family man" cage.
Old Aug 7, 2012 | 11:24 AM
  #34  
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I've cut many people out of cars, that while still wearing their seatbelt, have bashed their heads against the windshield, A and B pillars. The kinetic energy from a serious collision will cause the body to stretch and flex in ways that are difficult to comprehend.

I'm not inclined to street drive a caged car.
Old Aug 7, 2012 | 11:40 AM
  #35  
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Originally Posted by hustler
Well, this thread went gay.

I'm leaning toward doing a custom roll bar to get it high and forward for the most roll-over protection possible.

It's a "trackday car". When I build the PTE/D car it will get the "family man" cage.


I like this plan. That t-top bar cage looks like a great way to add weight and irritation getting in and out, and not a shred more chassis stiffness or rollover protection than a good 4 point bar.
Old Aug 8, 2012 | 01:32 PM
  #36  
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Got an email with a link to this thread, guess I should reply
Originally Posted by hustler
It's not about getting in and out, it's about breaking my head open if someone hits me in traffic.
The Blackbird Fabworx street cage is basically the most hard core piece on the menu for streetable cars that I'm building.

It is not meant to be a full race cage but it is built so it could easily be upgraded in the future into one in case you wanted to -
For race legality purposes, all you'll need to add are the two bars that go between the front and main hoops above the windows.
I'd also recommend adding a cross bar inside the dash (optional per NASA CCR), in a car that has full interior, HVAC and audio system it's not something that I normally do.

For a street-track car, this is as good as roll over protection gets short of having a helmet, HANS, full containment seat etc...
It is a 12 point design that is well braced and gusseted, it clears the hardtop by about 1/8" everywhere so the fitment to the car is nice and tight giving the driver the maximum space possible.
The version that you see is a HT only fitment BTW, though making one that is soft top friendly is completely possible.

RE: Smacking your head -
One of oldest arguments in the miata world is around smacking your pumpkin on a roll bar.
If you feel that you're okay with a normal 4 point roll bar being next to you, you'll feel just fine with the BFW street cage - the hoops are as high and as far from the driver as they can be and the dog bone brace is a good 8.5-9" away from the driver's head.
Compare that with the OEM soft top bracing that resides right next to your head.
The end.

Here's a shot of Scott's car (same one in the OP) from MRLS, shows the distance pretty well -

You can also see that the dog bone isn't flat, the braces follow the contour of the HT to give you the maximum space.

RE: door bars -
I find that any type of door bar makes the car a little harder to get into or out of, more so if you have a racing seat, and even more if you don't have a quick release steering wheel.
So if you're looking for the OEM ease might as well scrap any kind of door bar and keep the OEM seats.
However, Shaikh from Fat Cat Motorsports has one of my Street cages in his car and made this video -
Fat Cat Motorsport's "Senna" with Blackbird Fabworx Street Cage - Ingress/Egress - YouTube
This is with OEM seats and steering wheel.
A racing seat wouldn't have made this any harder because the leg bolsters would be about the same height as the door bar, a QR will make it even easier.

Before the first guy jumps on the pink cage having different door bars, yes, the design is different but the dimensions are rather similar.

Here's a link to the M.net thread with Shaikh's review of his street cage and a link to a nice gallery showing it from every angle -
FCM's 95M, "Senna", with the first Blackbird Fabworx 12-pt street cage - MX-5 Miata Forum



Moti
Attached Thumbnails Blackbird fab "90%" cage, what sayeth you?-7037690845_f7cb4e3261_c.jpg   Blackbird fab "90%" cage, what sayeth you?-p1010613w.jpg  
Old Aug 8, 2012 | 06:23 PM
  #37  
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Looks like a fantastic design to me. Absolutely a no brainer for a street driven track car.
Old Aug 9, 2012 | 12:49 AM
  #38  
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Nice, thanks for sharing Moti. I remember watching your car Blackbird's evolution on forumz - I always appreciated your unique approach to solving problems. Will keep your fab work in mind when I'm evaluating options for my track car in the future.
Old Aug 9, 2012 | 02:01 AM
  #39  
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Originally Posted by Blackbird


Oh yah? how much did you pay the midget in this pic?

Looks like its plenty of room though.
Old Aug 9, 2012 | 12:39 PM
  #40  
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That midget is 6'1" or 6'2", FYI

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