Race Prep Miata race-only chat.
Sponsored by:
Sponsored by:

Miata cooling system thread

Thread Tools
 
Search this Thread
 
Old 01-27-2017, 12:04 PM
  #681  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

What'd you guys do, cut up the core support and then buy second hand NASCAR takeoff radiators?
EO2K is offline  
Old 01-27-2017, 01:35 PM
  #682  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,486
Total Cats: 372
Default DIY budget job

Definitely not a turn key solution. It's an aftermarket Ford "race radiator" (Northern brand but there are many others, all priced similarly). It's the smallest version- 22" wide, including end tanks. Single pass cross flow- but you can upgrade all the way to triple pass. I had a double the first time around and wanted to move the inlet so went single this time around. What I didn't consider was the fill boss was moved and this interfered with a hood support - but was easily remedied with some cutting. The prior double pass arrangement worked without hood mods, but would not accommodate this large oil cooler. The oil cooler is from a Mercedes W123 diesel (BEHR) which were selling on eBay clean/used for around $40. But prices indicate they have been discovered. Metric fittings were swapped out for AN. Factory "loop" brackets on the oil cooler were used to mount it to the radiator end tank. The assembly was mounted as one- similar to the stock rad using rubber isolated hangers and studs. Radiator is designed with fore/aft mounting flanges top/bottom - so it's quite easy to adapt a mounting solution that does not require a welder (how I did it the last time). It fits without any mods to the Miata except for any bracketry. Mount it with the base at the stock under tray and it will poke over the core support by about 3" and the hood shuts fine (19" tall). You do need to consider inlet/outlet options and how to interface with Miata parts. The first unit I purchased from a circle track shop and they allowed me to specify the inlet/outlet sizes when ordering- still wasn't much over $150 delivered.

Radiator example (cheaper on eBay): https://www.amazon.com/Speedway-Moto...T6/ref=sr_1_10



m2cupcar is offline  
Old 01-27-2017, 01:42 PM
  #683  
Senior Member
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

hows the hood clearance on it?
mmmjesse is offline  
Old 01-27-2017, 02:06 PM
  #684  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,486
Total Cats: 372
Default

In my case the filler cap/boss interfered with the hood rib. I opted to cut the rib, but could have also removed the filler, sealed it shut and put a filler inline with the hose. Otherwise no interference. The double pass has the filler on the other end tank and it did not interfere with the hood at all.
m2cupcar is offline  
Old 01-27-2017, 05:49 PM
  #685  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,652
Total Cats: 3,011
Default

Mine didn't require hood alteration. I got a really thick triple pass. Inlet and outlet on correct sides but I didn't special order them Miata size. I was originally thinking I would adapt them or something. I'm tight with a guy who welds aluminum for a living so he fixed them and put mounting wings on it. Then I paid too much to have somebody at a circle track race shop build a good fan shroud for my giant Spal. It's also yuuuge. It sucks up dogs and small children if they get too close. You'll love it. It's great. Everyone thinks so. It was made in America and I made Mexico pay for it. They did. It's true.
sixshooter is online now  
Old 01-27-2017, 06:02 PM
  #686  
Senior Member
 
Gee Emm's Avatar
 
Join Date: Jul 2014
Location: Canberra, sort of
Posts: 1,090
Total Cats: 184
Default

That top oil connector is a sharp bend - just on principle I would've used a more curved connector.
Gee Emm is offline  
Old 01-28-2017, 07:50 AM
  #687  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,104
Total Cats: 217
Default

That's the exact brand I used on my build, the Mopar application has the outlets in the correct location. The outlets are the wrong size so you do need to come up with adapters or cut and weld. I went with a wider version (27" I think) that just slipped between the frame rails. Like what was said it's a tall MF'r, I went full retard and laid it down but there were a ton of other reasons why I did that.
Bronson M is offline  
Old 01-30-2017, 02:51 PM
  #688  
Supporting Vendor
iTrader: (3)
 
ThePass's Avatar
 
Join Date: Jul 2006
Location: San Diego
Posts: 3,303
Total Cats: 1,216
Default

Originally Posted by Gee Emm
That top oil connector is a sharp bend - just on principle I would've used a more curved connector.
This is a good point. Those machined 90°'s have 4x the restriction of a tube-style 90° bend fitting . If 90° is needed, go tube-style.
__________________
Ryan Passey

Last edited by ThePass; 01-30-2017 at 06:34 PM.
ThePass is offline  
Old 01-31-2017, 08:05 AM
  #689  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,486
Total Cats: 372
Default

I used that 90 as a holdover while the car was being built. Now that the intake tubing is sorted/completed, I have a tube 45° to use there.



This was the prior double pass radiator install that did not have any interference with the hood. The problem was the filler "bump out" that blocked the oil cooler from being mounted at a proper height.


Last edited by m2cupcar; 02-02-2017 at 08:40 AM.
m2cupcar is offline  
Old 04-05-2017, 02:44 PM
  #690  
Junior Member
 
black bandit's Avatar
 
Join Date: Jan 2017
Location: Charlotte, NC
Posts: 142
Total Cats: 15
Default

I am new tracking my miata and recently just got back from Road Atlanta. After reviewing some footage and data, I would like to address a slight temp issue. With ambient temps being mid 60's F the highest coolant temp I repeatedly recorded was 212 F, but mostly operated between 208-210 during hot laps. I am not too alarmed at this but would like to see is about 10 degrees lower. I was pushing coolant into the reservoir, but once it cooled back down it would return. This is a 99 1.8l N/A car, 01+ header, gutted exhaust, nothing crazy. Stock radiator, stock routing.

After reading through this thread I have come up with a plan of action.

-work on ducting between bodywork and stock radiator to seal it off (check temps)

-perform flush and replace with 80% distilled water mixture, possibly replace tstat and cap (check temps)

-perform reroute (check temps)

-crossflow radiator (check temps)

If temps haven't dropped by now, just burn it.. Does this seem like the most sane path to approach?
black bandit is offline  
Old 04-05-2017, 03:05 PM
  #691  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,652
Total Cats: 3,011
Default

After the crossflow radiator you can add an external oil cooler if you still need cooling capacity.
sixshooter is online now  
Old 04-05-2017, 05:27 PM
  #692  
Art
Junior Member
 
Art's Avatar
 
Join Date: Jul 2016
Posts: 369
Total Cats: -251
Default

.

Last edited by Art; 06-11-2018 at 08:24 PM.
Art is offline  
Old 04-05-2017, 05:32 PM
  #693  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

Reroute prevents uneven cooling and hotspots. I would definitely do a reroute.
aidandj is offline  
Old 04-05-2017, 05:34 PM
  #694  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,104
Total Cats: 217
Default

I would honestly start with the reroute and ducting and give it a try before you replace the radiator. The temps you're seeing weren't that bad in fact I would argue the factory thermostat was just getting opened up all the way at 210. If you want to run at 200 it might be as simple as running a 180deg thermostat so it's wide open by 200. The reroute is just a good idea no matter what.
Bronson M is offline  
Old 04-05-2017, 09:45 PM
  #695  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,652
Total Cats: 3,011
Default

Originally Posted by Bronson M
I would honestly start with the reroute and ducting and give it a try before you replace the radiator. The temps you're seeing weren't that bad in fact I would argue the factory thermostat was just getting opened up all the way at 210. If you want to run at 200 it might be as simple as running a 180deg thermostat so it's wide open by 200. The reroute is just a good idea no matter what.
^All of this
sixshooter is online now  
Old 04-06-2017, 03:10 AM
  #696  
Elite Member
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default

Someone will tell me why im a retard im sure, but here goes..

The reroute doesnt change the temperature distribution in the engine by much at all, quite a few people have run sensors front and rear on stock setups and found no more than a couple of degrees difference, the real key is that water which travels right through the engine past all of the cylinders and exhaust ports in the heads water galleries enters the radiator MUCH hotter.
Since heat transfer rate is a function of the Delta T (the difference in temperature) the bigger the difference you can get between 2 transfer mediums the better. In this case were talking about the water entering the radiator, and the ambient airflow through the radiator. the bigger the temp difference the higher the rate of heat transfer. This is actually why your car stays cool easier on a colder day, because the ambient air has a larger Delta T when its cold because your cooling system temperature is relatively fixed but ambient isnt.

The other way to get hotter water out is to underdrive the water pump. While this makes the water hotter when it hits the radiator it quickly cools down and then spends a bunch of time in the radiator with a low Delta T because its being pumped slowly. So the right way is to have the water flow fast, through the engine straight past ALL of the hot stuff.

Dann
nitrodann is offline  
Old 04-06-2017, 04:34 AM
  #697  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,104
Total Cats: 217
Default

I'm having a hard time understanding how the water could be any hotter leaving the engine and the rear temp be within a few degrees of the front.

I'll share that quite a few times when a piston is cooked it's #4 that lets go first. Mazda also saw it worth their while to redesign the head gasket in 01' up engines to redirect water to the rear cylinders.
Bronson M is offline  
Old 04-06-2017, 06:55 AM
  #698  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

Originally Posted by nitrodann
The reroute doesnt change the temperature distribution in the engine by much at all, quite a few people have run sensors front and rear on stock setups and found no more than a couple of degrees difference,
Do you have this data?

I'll gladly be proven wrong
aidandj is offline  
Old 04-06-2017, 09:01 AM
  #699  
Junior Member
 
black bandit's Avatar
 
Join Date: Jan 2017
Location: Charlotte, NC
Posts: 142
Total Cats: 15
Default

Thanks for the advice guys, I'll go forward with replacing the tstat, full fluid flush, and work on ducting and see where that gets my temps to.
black bandit is offline  
Old 04-06-2017, 10:07 AM
  #700  
Junior Member
 
engineered2win's Avatar
 
Join Date: Dec 2016
Location: Columbus, OH
Posts: 189
Total Cats: 47
Default

Originally Posted by nitrodann
Someone will tell me why im a retard im sure, but here goes..

The reroute doesnt change the temperature distribution in the engine by much at all, quite a few people have run sensors front and rear on stock setups and found no more than a couple of degrees difference, the real key is that water which travels right through the engine past all of the cylinders and exhaust ports in the heads water galleries enters the radiator MUCH hotter.
Since heat transfer rate is a function of the Delta T (the difference in temperature) the bigger the difference you can get between 2 transfer mediums the better. In this case were talking about the water entering the radiator, and the ambient airflow through the radiator. the bigger the temp difference the higher the rate of heat transfer. This is actually why your car stays cool easier on a colder day, because the ambient air has a larger Delta T when its cold because your cooling system temperature is relatively fixed but ambient isnt.

The other way to get hotter water out is to underdrive the water pump. While this makes the water hotter when it hits the radiator it quickly cools down and then spends a bunch of time in the radiator with a low Delta T because its being pumped slowly. So the right way is to have the water flow fast, through the engine straight past ALL of the hot stuff.

Dann
I have to disagree with that assessment. Higher radiator flow will decrease coolant temp. Generally, the higher the coolant flow (in a forced convection heat exchanger), the better the heat transfer. In a worst case low flow situation, the coolant leaves the engine in thermal equilibrium. Meaning is can no longer accept any more heat, as heat transfers from a hotter source to a cooler source. Once you increase flow to a point past thermal equilibrium, your engine outlet coolant temp will be cooler than the internal engine temp, meaning the coolant is capable of accepting more heat. This trend will continue until you reach the radiator's limit to reject heat or your water pump begins cavitating. Between engine thermal equilibrium and radiator thermal equilibrium, as engine flow increases your engine outlet coolant temp will decrease.
engineered2win is offline  


Quick Reply: Miata cooling system thread



All times are GMT -4. The time now is 01:32 PM.