DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Cheap/easy DIY bead crimper for intercooler piping

Thread Tools
 
Search this Thread
 
Old 07-10-2017, 04:59 PM
  #1  
Senior Member
Thread Starter
 
Schroedinger's Avatar
 
Join Date: Apr 2016
Location: Atlanta
Posts: 790
Total Cats: 188
Default Cheap/easy DIY bead crimper for intercooler piping

I know there are probably a hundred ways to go about this, but this was so cheap and easy I figured I'd share.

$12.00 electrical crimping/cutting tool from Amazon:

https://www.amazon.com/gp/product/B00B21CH8Y/ref=oh_aui_detailpage_o02_s02?ie=UTF8&psc=1



Say hello to my little friend...




Cut off the ends, clean up the sharp edges, and it's ready to use.



It takes some time and quite a bit of pressure to make the crimp; however, you can just set the pliers on a bench and give it a few whacks with a rubber mallet, easy peasy. I'm able to put a whole bead on a 3" pipe in less than 5 minutes. By ramming the edge of the pipe right against the hinge of the jaws, it keeps the bead a consistent distance from the edge. Test crimp on a piece of scrap- not as tall as I would like, but certainly tall enough to be effective and a lot better than no bead at all.

Schroedinger is offline  
Reply
Leave a poscat 16 Leave a negcat
Old 07-10-2017, 07:50 PM
  #2  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,106
Total Cats: 217
Default

That's actually pretty clever, have a cat. If you have a welder you can also run a bead around the end. The coupling seals the strait pipe, the bead just keeps it from coming off.
Bronson M is offline  
Old 07-11-2017, 12:22 PM
  #3  
Elite Member
iTrader: (11)
 
chicksdigmiatas's Avatar
 
Join Date: Apr 2008
Location: Texas, 'Murica
Posts: 2,497
Total Cats: 0
Default

Very cool, have a cat!
chicksdigmiatas is offline  
Old 07-11-2017, 12:41 PM
  #4  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,181
Total Cats: 1,681
Default

I used to have one similar to this with with clamps in the past. It is great do do one set of beads, but if you are doing a ton of beads on a ton of pipes it starts hurting you handle very quickly. I ended up spending $250 on a Vibrant bead roller and it works amazingly.
shuiend is offline  
Old 07-11-2017, 01:27 PM
  #5  
Senior Member
Thread Starter
 
Schroedinger's Avatar
 
Join Date: Apr 2016
Location: Atlanta
Posts: 790
Total Cats: 188
Default

Yeah, it's definitely not the best if you need to make a bunch of beads. If you just need it for a dozen beads for a DIY project, you can't beat a $12 dollar tool that you can make in 10 minutes with an angle grinder.

Since my OP, I cut some relief in the back of the jaws with the cutoff wheel. If you look at the original picture of my test bead, you can see the witness marks where the tool was biting on the edge of the pipe. After adding the relief cuts, it's much easier to use- especially with a workbench and BFH.
Schroedinger is offline  
Old 07-11-2017, 02:13 PM
  #6  
Senior Member
 
gooflophaze's Avatar
 
Join Date: May 2007
Location: Atlanta
Posts: 997
Total Cats: 156
Default

We used the same method, but used the $7 harbor freight crimper.

https://www.miataturbo.net/build-thr...d-87186/page3/
gooflophaze is offline  
Old 07-14-2017, 02:00 PM
  #7  
Elite Member
 
x_25's Avatar
 
Join Date: Oct 2013
Location: NorthWest NJ
Posts: 1,821
Total Cats: 141
Default

I planned to do this on mine. Found the technique on the d series honda forum.

Turns out I don't make enough pressure to blow couplers though, so it is a non issue....
x_25 is offline  
Old 07-15-2017, 10:04 AM
  #8  
Senior Member
Thread Starter
 
Schroedinger's Avatar
 
Join Date: Apr 2016
Location: Atlanta
Posts: 790
Total Cats: 188
Default

I could probably get away without the beads, but I'm planning to put my car on the track and I figure it's worth the extra effort to eliminate as many potential failure points as possible.
Schroedinger is offline  
Old 09-25-2018, 10:48 PM
  #9  
Senior Member
 
msmola2002's Avatar
 
Join Date: Aug 2017
Location: Norwich NY
Posts: 635
Total Cats: 323
Default

thread bump.

Redoing the plumbing from my supercharger to intercool, and need to run a bead on some tubing.

Was about to do grab a pair of pliers to hack up, was googling and stumbled upon a nice prefabbed version on egay - I figured I'd be likely to munt something up making my own and this looked pretty cool so I just bought one.
60 bucks. Not the cheapest thing in the world but I'm also lazy.

https://www.ebay.com/itm/142355886591


Attached Thumbnails Cheap/easy DIY bead crimper for intercooler piping-dsc_0148.jpg  
msmola2002 is offline  
Old 09-28-2018, 01:06 AM
  #10  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

Originally Posted by shuiend
I used to have one similar to this with with clamps in the past. It is great do do one set of beads, but if you are doing a ton of beads on a ton of pipes it starts hurting you handle very quickly. I ended up spending $250 on a Vibrant bead roller and it works amazingly.
This. I have the Vibrant roller and I have no idea how I survived so long without it.
Savington is offline  
Old 09-28-2018, 07:59 AM
  #11  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,181
Total Cats: 1,681
Default

Originally Posted by Savington
This. I have the Vibrant roller and I have no idea how I survived so long without it.
I have already started looking at THIS automatic roller to help speed things up.
shuiend is offline  
Old 09-30-2018, 04:36 PM
  #12  
Junior Member
 
Blkbrd69's Avatar
 
Join Date: Jul 2016
Location: Orlando, FL
Posts: 382
Total Cats: 64
Default

Originally Posted by shuiend
I have already started looking at THIS automatic roller to help speed things up.
Depending on the gear reduction speed could be perfect for shops that do multiple beads. Lots of cool fabrication tools.

Love the resource page on the trick tools website.
https://www.trick-tools.com/index/pa...ical_resources
Blkbrd69 is offline  
Old 10-02-2018, 01:53 PM
  #13  
Junior Member
iTrader: (1)
 
sometorque's Avatar
 
Join Date: Jul 2018
Location: Coral Springs, FL
Posts: 187
Total Cats: 57
Default

That's pretty clever! I've usually done a light misting of hairspray on the end of the pipe to create a tacky grip for the coupler, but this is less hoodrat.
sometorque is offline  
Old 10-02-2018, 07:14 PM
  #14  
Elite Member
iTrader: (2)
 
ridethecliche's Avatar
 
Join Date: Aug 2016
Location: New Fucking Jersey
Posts: 3,890
Total Cats: 143
Default

Originally Posted by shuiend
I have already started looking at THIS automatic roller to help speed things up.
Oh jeez
ridethecliche is offline  
Old 10-03-2018, 12:44 AM
  #15  
Senior Member
 
gooflophaze's Avatar
 
Join Date: May 2007
Location: Atlanta
Posts: 997
Total Cats: 156
Default

So I'll throw this out - made with fidget spinner bearings, washers, and a spare piece of angle. Really slow and annoying to use, and I'll probably remake it again if I need to do more than another 2 beads, but made a pretty good bead I used to reduce the radiator pipe. Also made another beader from a pair of needle nose pliers to slip into some 3/8 aluminum pipe.


gooflophaze is offline  
Old 10-03-2018, 08:20 AM
  #16  
Senior Member
 
msmola2002's Avatar
 
Join Date: Aug 2017
Location: Norwich NY
Posts: 635
Total Cats: 323
Default

Finally, a good use for fidget spinners.
msmola2002 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MeOtter
Prefabbed Turbo Kits
5
09-05-2015 03:03 AM
3rdCarMX5
DIY Turbo Discussion
19
08-20-2012 12:30 PM
Agent
Supercharger Discussion
30
07-28-2012 10:21 PM
mastaflymason
DIY Turbo Discussion
5
01-30-2012 12:00 AM
Mechazawa
DIY Turbo Discussion
10
07-27-2007 01:28 PM



Quick Reply: Cheap/easy DIY bead crimper for intercooler piping



All times are GMT -4. The time now is 01:06 AM.