DIY Turbo Discussion greddy on a 1.8? homebrew kit?

1.6 turbo mock up pics

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Old 03-28-2017, 08:52 PM
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Default 1.6 turbo mock up pics

Hey guys, got my stock exhaust off and mocking up the turbo. Any issues that you can see here?



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Old 03-28-2017, 09:15 PM
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Your turbo CHRA needs to be clocked better.
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Old 03-28-2017, 09:47 PM
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Originally Posted by bahurd
Your turbo CHRA needs to be clocked better.
needs to be close to vertical right?
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Old 03-28-2017, 09:50 PM
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I have a downpipe with a 5 bolt flange on it, but the internal wastegate runs thru the 5 bolt to v-band adapter... thing is the flapper cant really open that far inside the 5 bolt to v-band adapter. Is it possible to run the wg actuator rod through a downpipe?
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Old 03-28-2017, 10:01 PM
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Originally Posted by mr steve
needs to be close to vertical right?
Yes.

Originally Posted by mr steve
I have a downpipe with a 5 bolt flange on it, but the internal wastegate runs thru the 5 bolt to v-band adapter... thing is the flapper cant really open that far inside the 5 bolt to v-band adapter. Is it possible to run the wg actuator rod through a downpipe?
Huh? The V-Band housing is the same as others here and it works fine. You need to port the turbo.

If your downpipe flange doesn't have the same provision to actuate the flapper than no, you can't.

T3 flange on the turbo?
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Old 03-28-2017, 10:12 PM
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Originally Posted by bahurd
Yes.



Huh? The V-Band housing is the same as others here and it works fine. You need to port the turbo.

If your downpipe flange doesn't have the same provision to actuate the flapper than no, you can't.

T3 flange on the turbo?
I plan on porting the flapper hole and a little on the back side if I stay v-band. I guess i will cut the downpipe and have a vband and angle welded on. see pic
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Old 03-28-2017, 10:49 PM
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Originally Posted by mr steve
I plan on porting the flapper hole and a little on the back side if I stay v-band. I guess i will cut the downpipe and have a vband and angle welded on. see pic
That downpipe isn't 5-bolt... Again, T3 flange turbo?
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Old 03-29-2017, 06:44 AM
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Originally Posted by bahurd
That downpipe isn't 5-bolt... Again, T3 flange turbo?
Yes it is a t3, has the t3 flange... dont know why 5 bolt is stuck in my head from my dsm days still.
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Old 03-29-2017, 07:53 AM
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Yeah I am doubtful that downpipe works at all.
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Old 03-29-2017, 08:11 AM
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That t3 turbine is likely a Ford t3 5-bolt pattern. Downpipe looks like a t2 flange. If you already have that downpipe you need get a v-band flange on it.
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Old 03-29-2017, 09:48 AM
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anyone ever try to cut the backside off the vband housing and weld a downpipe to it?
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Old 03-29-2017, 09:58 AM
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Originally Posted by mr steve
anyone ever try to cut the backside off the vband housing and weld a downpipe to it?
Why are you insisting on doing things the hard way? Just have a 2.5" v-band welded on the end of the downpipe and enjoy life (assuming that's all it needs, likely a bit of fab work as well).
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Old 03-29-2017, 10:31 AM
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Originally Posted by bahurd
Why are you insisting on doing things the hard way? Just have a 2.5" v-band welded on the end of the downpipe and enjoy life (assuming that's all it needs, likely a bit of fab work as well).
not insisting, inquiring.
i would rather take a little extra time and not have boost control issues later. others have done this but the results won't necessarily be the same depending on turbine size and housing...

here are the specs on the turbo:

T3 Internal wastegate COM.42 A/R 45 Trim.48A/R
  • 2.37" Inlet Diameter
  • 2.28" Outlet Diameter
  • Wet Floating Bearing
  • T3 Flange
  • Oil Inlet M12X1.5
  • Compressor Wheel
  • Ind: 1.67"
  • Exd:2.37"
  • Turbiner Wheel
  • 4-Bolt Standard Hot Side
  • Ind: 2.52"
  • Exd: 1.82"
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Old 03-29-2017, 11:27 AM
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Originally Posted by mr steve
not insisting, inquiring.
i would rather take a little extra time and not have boost control issues later. others have done this but the results won't necessarily be the same depending on turbine size and housing...

here are the specs on the turbo:

T3 Internal wastegate COM.42 A/R 45 Trim.48A/R
  • 2.37" Inlet Diameter
  • 2.28" Outlet Diameter
  • Wet Floating Bearing
  • T3 Flange
  • Oil Inlet M12X1.5
  • Compressor Wheel
  • Ind: 1.67"
  • Exd:2.37"
  • Turbiner Wheel
  • 4-Bolt Standard Hot Side
  • Ind: 2.52"
  • Exd: 1.82"
it is the same turbo used in my mkturbo setups. Port the wastegate hole and you won't have overboost issues. Use a 2.5" vband flange to attach to the turbo. That downpipe will probably need to be modified a good bit besides just having a vband welded onto the end. It's roughly the correct shape, but I'm willing to bet it some if the distances between bends are incorrect.
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Old 03-29-2017, 11:52 AM
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thanks dude ^. everyone's replies much appreciated!
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Old 03-29-2017, 03:49 PM
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good thing I am removing my trans to do a clutch job... this downpipe will not go in
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Old 03-29-2017, 09:12 PM
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I clocked my CHRA like this. I don't have PS or AC so IC piping was simple to route. V band on the down pipe makes for simple fast install.
Attached Thumbnails 1.6 turbo mock up pics-img_0071.jpg  
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Old 03-30-2017, 07:14 AM
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Originally Posted by Paulryan
I clocked my CHRA like this. I don't have PS or AC so IC piping was simple to route. V band on the down pipe makes for simple fast install.
looking very similar now. where did you get those oil lines?
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Old 03-30-2017, 07:25 AM
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Originally Posted by mr steve
looking very similar now. where did you get those oil lines?
i bought my entire set up from Shuiend (MKturbo) oil lines as well.
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Old 03-30-2017, 08:49 AM
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Originally Posted by mr steve
looking very similar now. where did you get those oil lines?
Originally Posted by Paulryan
i bought my entire set up from Shuiend (MKturbo) oil lines as well.
​​​​​​​He got the lines from me, and I specifically got them from Charleston Rubber and Gasket.
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