Engine Performance This section is for discussion on all engine building related questions.
Sponsored by:
Sponsored by: KPower

CRACKING ROD JOURNALS?!?! HELP.

Thread Tools
 
Search this Thread
 
Old 05-24-2016, 09:39 AM
  #1  
Junior Member
Thread Starter
 
OGWar's Avatar
 
Join Date: Nov 2015
Posts: 157
Total Cats: 10
Default CRACKING ROD JOURNALS?!?! HELP.

Feel free to delete my post in general miata discussion.

So, maybe someone can shed some light on this situation for me:

I have two cranks, one from a previously turbo '96 and another from an n/a...believe it was 96 also.

They're sitting at the machine shop, and I plan on grinding the journals -.25mm to run my King XP's.

Turbo crank was getting ground down because rod journal #1 was .001 out of round. However, UV showed a ton of spiderweb cracking on rod journal 4 when dyed at my machine shop. Builder wouldn't send it out to get ground down.

So, I bought the second crank, looks beautiful...unmachined ever and has standard journals. That one ALSO is showing the start of this issue. You guessed it, almost in the identical spot on rod journal #4.

Is this a common issue on Miata cranks? My shop is pretty dumbfounded to be 2 for 2 on this same issue. I can't imagine most guys ever even test this. They just toss rods in and go for broke.

Thanks.



Attached Thumbnails CRACKING ROD JOURNALS?!?! HELP.-80-img_6934_1da560a83e65ef63ac55bb04397452373f025bc8.jpg   CRACKING ROD JOURNALS?!?! HELP.-80-img_7381_4a33e29ee4d98b4762fa0338eee159233c328150.jpg  

Last edited by OGWar; 05-24-2016 at 10:59 AM.
OGWar is offline  
Old 05-24-2016, 11:08 AM
  #2  
Senior Member
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

I guess the first thing i would consider is how many miatas with broken cranks or spun rod bearings you have seen? i cant say that i have seen any really. I did spin a bearing on a stock 1.8 many years ago but it wasnt on #4 and was due to other problems/abuse.

If it were me, i would toss in the new one you have and rock on. However i am cheap and dumb, so anything i say should be triple checked with people that have an IQ higher than a gopher.
mmmjesse is offline  
Old 05-25-2016, 12:43 PM
  #3  
Senior Member
 
AlwaysBroken's Avatar
 
Join Date: Jun 2015
Location: TAMPA, FL
Posts: 817
Total Cats: 20
Default

I've never heard of the dye testing thing in the miata world and I've also never heard of anyone breaking a crank. Ever. I can't think of the last time I heard about a spun bearing either. I'm sure it's possible, but it's not something miatas commonly have a problem with.
AlwaysBroken is offline  
Old 05-25-2016, 01:37 PM
  #4  
Elite Member
iTrader: (4)
 
MartinezA92's Avatar
 
Join Date: Aug 2009
Location: Redwood City, CA
Posts: 1,784
Total Cats: 42
Default

I'm gonna agree with the above sentiment. its way too easy to get neurotic with this kind of stuff.
MartinezA92 is offline  
Old 05-25-2016, 01:44 PM
  #5  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

I know of 2 broken cranks. 1 at 350ish and 1 at 400ish hp

Otherwise they don't break often. And I don't see many people with cracks in theirs so not sure about that.
18psi is offline  
Old 05-25-2016, 01:59 PM
  #6  
Boost Pope
iTrader: (8)
 
Joe Perez's Avatar
 
Join Date: Sep 2005
Location: Chicago. (The less-murder part.)
Posts: 33,050
Total Cats: 6,608
Default

Originally Posted by OGWar
Is this a common issue on Miata cranks?
It's difficult to say, as the vast majority of us don't subject our crankshafts to anything resembling comprehensive inspection. We just mic 'em, determine whether they need to be turned down, and toss 'em back in the engine.

As 18PSI noted, crankshaft failures in the BP engines is extremely uncommon. At reasonable power levels (say, less than required to destroy the transmission within a few hours), they tend to last essentially forever. You have to get up into fairly high multiples of stock power before they start breaking, and even then it's one of the rarest failure modes of the engine. If I had to guess, I'd wager that the majority of us are running around with cranks that look like the ones you pictures, and will never know it.
Joe Perez is offline  
Old 05-25-2016, 06:16 PM
  #7  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,664
Total Cats: 3,013
Default

I wouldn't worry. We would probably see this if we actually bothered to Magnaflux our cranks. We don't. And they don't fail.

We also don't turn the rod journals down because the crank surfaces are nitrided for durability and turning them removes the surface coating.
sixshooter is online now  
Old 05-25-2016, 07:38 PM
  #8  
Junior Member
Thread Starter
 
OGWar's Avatar
 
Join Date: Nov 2015
Posts: 157
Total Cats: 10
Default

Originally Posted by sixshooter
I wouldn't worry. We would probably see this if we actually bothered to Magnaflux our cranks. We don't. And they don't fail.

We also don't turn the rod journals down because the crank surfaces are nitrided for durability and turning them removes the surface coating.
I've heard the coating is safe unless you grind .5mm or so. At a .25mm, which is a common undersize, I'm not concerned.

Thanks for all the feedback guys, we are gonna get crank #2 ground and use it.
OGWar is offline  
Old 05-25-2016, 11:04 PM
  #9  
Senior Member
iTrader: (8)
 
Twibs415's Avatar
 
Join Date: Feb 2011
Posts: 615
Total Cats: 112
Default

the cranks aren't nitrided from the factory. However, they are induction hardened on number 4 rod and 5 main.
Twibs415 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Bond
Cars for sale/trade
2
05-27-2016 09:58 AM
Chowcow
MEGAsquirt
6
05-22-2016 04:11 PM
NicDrilling
ECUs and Tuning
16
05-22-2016 02:40 PM
Dann0
DIY Turbo Discussion
21
05-02-2016 09:36 PM



Quick Reply: CRACKING ROD JOURNALS?!?! HELP.



All times are GMT -4. The time now is 07:11 AM.