Build Threads Building a motor? Post the progress here.

Tim - Building the boosted Miata!

Old 09-30-2015, 03:09 AM
  #21  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default




Looks like a gasket leek at Cylinder 4...





Time to paint the header with High Temp paint






Looks good for me.




Inside View of the turbo










First meet and greet with the Turbo..






Turbo blanket installed.
Attached Thumbnails Tim - Building the boosted Miata!-80-11865023_10205833939660224_5029962536634013788_o_0f4e8d5624a6bbb93d2e73888f96d2f3d25f841e.jpg   Tim - Building the boosted Miata!-80-11884605_10205833939700225_8008930170543660973_o_e41e77de5b098ab41daabfbc44fd5e94d1dded32.jpg   Tim - Building the boosted Miata!-80-11875045_10205833939860229_5277642526204514185_o_a42ea8569f3f12fb63903b15951ffbb119b860d2.jpg   Tim - Building the boosted Miata!-80-11856394_10205833940980257_7058799579549685141_o_512a5e804e103f779665024007456025a0279c51.jpg   Tim - Building the boosted Miata!-80-11865277_10205833940580247_5503858684543611338_o_c305e9bac09591e24a7fd1e6d6ea07a48a6b25a8.jpg  

Tim - Building the boosted Miata!-80-11896444_10205833940420243_2096582050821675718_o_59af685a59f7a312d4be0cd14e7292ba1854e0be.jpg   Tim - Building the boosted Miata!-80-11947845_10205833941660274_3337522813452818569_o_05315d3c541b343c0898b10304988a26ba479319.jpg   Tim - Building the boosted Miata!-80-11252728_10205833941620273_3211281951159834151_o_b77d6c660e63242fcc4c6517677725a9fe60d1a4.jpg   Tim - Building the boosted Miata!-80-11709834_813711352083006_3984070602788334880_o_b161dcf8a6fb7c0e89ea126b051c579715082be5.jpg   Tim - Building the boosted Miata!-80-11891877_10205833939740226_1538398784626503749_o_12b1770d1ee4eec981bbb1f8e6f0ab211641c2f0.jpg  

Tim - Building the boosted Miata!-80-12027180_10205999526519792_3448639393857881847_o_c6478caece2c06ff423d945954ab7ef0eb630bd7.jpg  
Tim_Belgium is offline  
Old 09-30-2015, 03:18 AM
  #22  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default


Testing BOV vs No BOV. and turbo Flutter...
Tim_Belgium is offline  
Old 11-17-2015, 03:23 AM
  #23  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default Time for some updates.

Wintertime so The mx5 is back in the garage.





removed the head.





Work space.





I will be doing a DIY port job and maybe Valve Job. anybody who can give me some tips ?





ready for sandblasting the intake. <br/>Previous owner had painted some parts red and gray. Time to make it clean.
































Exhaust ports are really clogged with Carbon.


I have already done some resurge on port jobs but any tips or previous experiences are welcome.
Attached Thumbnails Tim - Building the boosted Miata!-80-img_4050_cb818a723ac9ce922356ca0902d04ebb2af9de5f.jpg   Tim - Building the boosted Miata!-80-img_4052_5141e841a2f5bd06f5a5b569b89fc084496eddd1.jpg   Tim - Building the boosted Miata!-80-img_4054_e4e5c88246e8ffad8794f648f0abd5b053b9dd07.jpg   Tim - Building the boosted Miata!-80-img_4065_8effb5c5b86ea11cda573573d393e3b57c6d9876.jpg   Tim - Building the boosted Miata!-80-img_4066_49475e04a6d766db9460a3dd3eb8b78d3ba520aa.jpg  

Tim - Building the boosted Miata!-80-img_4068_904ad24d74d146fa8a8147d2050e44c4482b4fbd.jpg   Tim - Building the boosted Miata!-80-img_4119_ba98dd68d0d0e217149d19d01b8a6721a92f9233.jpg   Tim - Building the boosted Miata!-80-img_4120_f571d1cf9cbac6619c57e4711260b0551181add3.jpg   Tim - Building the boosted Miata!-80-img_4122_b7311711a03f41e2262f1c28b3f432de2c3ce866.jpg   Tim - Building the boosted Miata!-80-img_4123_90b6fc6fcbdacd63e206861be824e1d8716c3214.jpg  

Tim - Building the boosted Miata!-80-img_4125_6267ade353e6241189874215f4467001aa6f8926.jpg   Tim - Building the boosted Miata!-80-img_4126_68c9368a8c4948b72457aa7e3a4c1e2e646a061c.jpg   Tim - Building the boosted Miata!-80-img_4127_b1a60d08bb85543aff672ffa7746eeee52dd3cb3.jpg   Tim - Building the boosted Miata!-80-img_4129_7453011ba4d3c52e127ebfa97372adcafa1090ae.jpg  
Tim_Belgium is offline  
Old 01-04-2016, 08:16 AM
  #24  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

I started with cleaning the intake side. This side most not be polished in fact, within intake systems, the surface is usually deliberately textured to a degree of uniform roughness to encourage fuel deposited on the port walls to evaporate quickly.
So I only polished the first part of the port until the injector opening. I hope this will make some more power at high RPM.









Gasket matching. Extra material is colored in blue. Most be removed.












Christmas time and my parents bought me an engine hoist !!



First time removing the engine... I have a feeling that this will not be the last.





I used the original passenger seat belt to hoist the engine.. No problem at all..






Attached Thumbnails Tim - Building the boosted Miata!-80-img_4124_b80fc3c6772cfaa046f8ec91a02c59c76fbb5101.jpg   Tim - Building the boosted Miata!-80-img_4310_3dd9252819e4ac09c4d3c59df2f2d2d071ad6e23.jpg   Tim - Building the boosted Miata!-80-img_4313_9da7b606c0cbcb5522b238715251ca47a023a025.jpg   Tim - Building the boosted Miata!-80-img_4314_eb2f1a98e20a26676b0a71d3d990739e3b496360.jpg   Tim - Building the boosted Miata!-80-img_4318_c70a84bfedab2c0f19f754e1a6004596a5592d83.jpg  

Tim - Building the boosted Miata!-80-img_4323_fc3131a2c79c8b31bafd10d45faefa68f715c807.jpg   Tim - Building the boosted Miata!-80-img_4330_0ed51d0151d23a931ad8307e1a9019c3631ddfe7.jpg   Tim - Building the boosted Miata!-80-img_4430_6a8d0289dc19ece4480433c092c0d8383f5337ec.jpg   Tim - Building the boosted Miata!-80-img_4433_eae65c1ef016c02bfe409120a472533aba8a2353.jpg   Tim - Building the boosted Miata!-80-img_4435_542b503b6430f6f82ea10b54d2ca199018ce3686.jpg  

Tim - Building the boosted Miata!-80-img_4437_e6861ee03a3587ed244acd6c3bbcc85932dc9e5b.jpg   Tim - Building the boosted Miata!-80-img_4438_429b8b0cb79a3026cbc2fbd1022f3b64805f1b93.jpg  
Tim_Belgium is offline  
Old 01-04-2016, 09:28 AM
  #25  
Elite Member
iTrader: (4)
 
psyber_0ptix's Avatar
 
Join Date: Mar 2012
Location: Northern VA
Posts: 4,648
Total Cats: 544
Default

I love this build. Some parts are questionable but I totally understand that we're slaves to availability. It's still a nice progression and love the pics along the way. Keep it up.

Where Miata's sold in Belgium or did you import?

I wonder what'd it'd take to get my car over to Europe should I ever change jobs.
psyber_0ptix is offline  
Old 01-05-2016, 01:15 AM
  #26  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Originally Posted by psyber_0ptix
I love this build. Some parts are questionable but I totally understand that we're slaves to availability. It's still a nice progression and love the pics along the way. Keep it up.

Where Miata's sold in Belgium or did you import?

I wonder what'd it'd take to get my car over to Europe should I ever change jobs.


Tanks, I bought mine second hand from a guy in antwerp. They where also sold by Mazda Dealers all over Belgium.
Tim_Belgium is offline  
Old 01-05-2016, 04:38 AM
  #27  
Elite Member
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default

Youve done a really good job, and the CX racing parts dont look too bad with the extra work you put into them.

Dann
nitrodann is offline  
Old 02-26-2016, 03:45 AM
  #28  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Time for some updates.

While I was waiting for parts to arrive (Shipping from US to Belgium takes time) I decided to repaint my subframe front and rear.






Alignment bolts are really rusty and some are bad. So I ordered new ones.

















Attached Thumbnails Tim - Building the boosted Miata!-80-img_5189_eb1d75803998397c9d977026e6fad266f1f2dc3a.jpg   Tim - Building the boosted Miata!-80-img_5327_207d89fea6a5886c709617a391457610c28851c3.jpg   Tim - Building the boosted Miata!-80-img_5557_6d5e3d53d33aede0578dafd0fd30a979f097d76e.jpg   Tim - Building the boosted Miata!-80-img_5558_d0335311745c1d5227eded1703d530602e7dcf75.jpg   Tim - Building the boosted Miata!-80-img_5559_0044c40635ef27dd396f3a885f008bbc89d0e21a.jpg  

Tim - Building the boosted Miata!-80-img_5560_3fb6212d366dbf69374d312549eb3a4a5bc24489.jpg   Tim - Building the boosted Miata!-80-img_5598_38e35ffc39e6c56aa2a35913cf0b58568bec46ce.jpg   Tim - Building the boosted Miata!-80-img_5599_8cc4e120d71480595204c2e9733627ad5a9884a0.jpg   Tim - Building the boosted Miata!-80-img_5600_00773273b5c6d8f069a97bdb7a14723ae81a3433.jpg   Tim - Building the boosted Miata!-80-img_5601_d7cdae42f27f30f0a3193cf32b2f6567fd425fae.jpg  

Tim_Belgium is offline  
Old 02-26-2016, 12:32 PM
  #29  
Senior Member
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

I would be interested to know how many miles you have put on that XTD clutch and flywheel and its current condition.
mmmjesse is offline  
Old 02-29-2016, 01:22 AM
  #30  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Originally Posted by mmmjesse
I would be interested to know how many miles you have put on that XTD clutch and flywheel and its current condition.
+- 6000miles on the XTD clutch. I will take some pics today after my work so you can see the condition.
Tim_Belgium is offline  
Old 03-21-2016, 04:09 AM
  #31  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

After taking a closer look at the pressure plate and Flywheel. I noticed a lot of little groves. Can this be the cause of bad "Breaking in"
I did some miles driving really careful and slow shifting (no boost)


For now I will be using this clutch until it wears out.







You can see the groves in the pressure plate





Also on the flywheel


Attached Thumbnails Tim - Building the boosted Miata!-80-img_5951_55ea75589aacc1032bf5c944d9467096e1396929.jpg   Tim - Building the boosted Miata!-80-img_5949_dc0244660384f42b03b57d4aff7cefea1a3d29db.jpg   Tim - Building the boosted Miata!-80-img_5950_5182579c5b3146b8d37f74d8afdbd43d301f6241.jpg  
Tim_Belgium is offline  
Old 03-21-2016, 04:20 AM
  #32  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Started painting the engine bay.






I hated that green. Lets make thing White !!!!!!








Attached Thumbnails Tim - Building the boosted Miata!-80-img_5723_ae0c33df88b608fc0ebaefbf06d3091c0808938b.jpg   Tim - Building the boosted Miata!-80-img_5730_b528fadb08cbedd772fb38989837df06d13ebdc7.jpg   Tim - Building the boosted Miata!-80-img_5774_0a83aa2e6a22c34258a1552ff53db905c4956f18.jpg   Tim - Building the boosted Miata!-80-img_5830_36379225f6ab525f6df4bad5c383718402333d35.jpg   Tim - Building the boosted Miata!-80-img_5835_3482a9003682151794ce055ee217d8aebb669f2c.jpg  

Tim_Belgium is offline  
Old 03-21-2016, 11:46 AM
  #33  
Senior Member
iTrader: (2)
 
Onyxyth's Avatar
 
Join Date: May 2013
Location: Boyertown, PA
Posts: 735
Total Cats: 62
Default

Looks like a case of the "while I'm in there"'s - Looks good though. The bay looks sweet.
Onyxyth is offline  
Old 03-21-2016, 11:57 AM
  #34  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,645
Total Cats: 3,008
Default

The grooves look bad to me.
sixshooter is online now  
Old 03-22-2016, 02:23 AM
  #35  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Originally Posted by sixshooter
The grooves look bad to me.
What could be the cause of the grooves? Or is it just bad quality...
Tim_Belgium is offline  
Old 03-22-2016, 03:12 AM
  #36  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

I'm going to upgrade my oil cooler. Any suggestions on how to and what to buy?

Looking at this beauty...




Attached Thumbnails Tim - Building the boosted Miata!-80-cooler_801b48d549bbc006d1d43d0df2b2c135e2f4951a.jpg  

Last edited by Tim_Belgium; 03-22-2016 at 03:29 AM.
Tim_Belgium is offline  
Old 03-22-2016, 03:12 AM
  #37  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default Engine

.
Tim_Belgium is offline  
Old 03-22-2016, 03:14 AM
  #38  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default Engine



Finally all the parts arrived to swap my rods. Clearance of old rods is good.






Inspecting the rod bearings, no grooves that I can feel so looks good to me. All 4 rod bearings are like this one.








Pistons are a bit dirty but after a good clean they will look perfect for me.






Removed the old piston rings and cleaned the grooves. I did not have a piston ring clamp to install the new ones, but I managed to install them by hand without damage.






New rings fit perfectly !!!




New rods look massive next to the old setup.




New rod bearing.




arp bolts torqued to spec.










Time to bring the head to my machine shop.





It took them only a couple of hours to clean and resurface














Starts to look like an engine !!!








This is the line for opening the hood. The other wires are going to be under de fender.




Coolant reroute.




Installed the coolant reroute adapter en KIA part.




And the engine is back in place. Love it!!






Cleaned the Diff. At first I wanted to weld it. But now I will be looking for a spare diff to weld or a torsen if I can find one.




This was a pain in the **** to install alone. I love going to the GYM but this is a whole new level.
Attached Thumbnails Tim - Building the boosted Miata!-80-img_5786_acb3253860a208c2f1e60e716d9e5539788c3413.jpg   Tim - Building the boosted Miata!-80-img_5787_b90afb4a9b7c344f84be7a76717167fbb65b6d23.jpg   Tim - Building the boosted Miata!-80-img_5788_c0c23c01baca5a5c4c4d5a2c4f26e957411dfac2.jpg   Tim - Building the boosted Miata!-80-img_5789_c3a160a6a526d3fece9e8b1049d72acd369a0fb2.jpg   Tim - Building the boosted Miata!-80-img_5790_66be60d845b9027cb104d7fef68cd8ae41722a55.jpg  

Tim - Building the boosted Miata!-80-img_5792_1d870be908a34c3d396648b8e0a452deb4195816.jpg   Tim - Building the boosted Miata!-80-img_5793_619ccb1fd36470fb0e6b55879b616113455744b9.jpg   Tim - Building the boosted Miata!-80-img_5794_dcfe219bf65f80f4525afb9c2e990ce6418a3e18.jpg   Tim - Building the boosted Miata!-80-img_5796_be31105d28f8d81e1ff8887481efb2fb9e1bf5f3.jpg   Tim - Building the boosted Miata!-80-img_5798_bebb4f907a0ddc2153f1773f798968f7c297d6b2.jpg  

Tim - Building the boosted Miata!-80-img_5799_d5d8171a86369779225a7ac2eae062d4ace26463.jpg   Tim - Building the boosted Miata!-80-img_5801_f73d75b5eb953d1d56fefb0031b0fdb7957a3fc0.jpg   Tim - Building the boosted Miata!-80-img_5802_ef951b3b01ee00cf1c6dc14e244087bf26ac6c31.jpg   Tim - Building the boosted Miata!-80-img_5805_62919bc0b9a5bf1bc4d0d54ed6994d335c153a9a.jpg   Tim - Building the boosted Miata!-80-img_5808_6dde12e396fc22f2239a3385fca3d620238284c4.jpg  

Tim - Building the boosted Miata!-80-img_5898_ef28c7a239813f9355d3e60fa303f7fd65d3dba0.jpg   Tim - Building the boosted Miata!-80-img_5902_b00181e1838b8d8034c031393667c261c6f7cebb.jpg   Tim - Building the boosted Miata!-80-img_5907_4a01d98794ebccfd379ed097f3b09977e2950929.jpg   Tim - Building the boosted Miata!-80-img_5908_1bce275d322444f5097800623f69509ddbb280b2.jpg   Tim - Building the boosted Miata!-80-img_5911_e984c65c168146505e02b3220cb9a5d15f8735d1.jpg  

Tim - Building the boosted Miata!-80-img_5914_b7a7c5833a875a5c58e7cf678b31eecd4e237155.jpg   Tim - Building the boosted Miata!-80-img_5916_921669bab70cfd807a3424ae9ddad6cfab44ccc0.jpg   Tim - Building the boosted Miata!-80-img_5920_503e3dae2aa7efead5ab7450b44bc4d16fce288c.jpg   Tim - Building the boosted Miata!-80-img_5921_00161a66b56bae3566c2a0431064c0fb260dd13c.jpg   Tim - Building the boosted Miata!-80-img_5922_b4c7849ef46db4a4703b05f41fb280a448619b10.jpg  

Tim - Building the boosted Miata!-80-img_5924_8fefd2808b45aa34a6cb99429085d8efa5561544.jpg   Tim - Building the boosted Miata!-80-img_5942_201fd20438bd832d95ded3982d670a4c035b8ce7.jpg   Tim - Building the boosted Miata!-80-img_5943_fdbb9b82f1ff8680fe1010e9e640ad2dd39b522c.jpg   Tim - Building the boosted Miata!-80-img_5945_1170aa0a197e4b525ab3ebf3a50c60830b7c1625.jpg   Tim - Building the boosted Miata!-80-img_5999_7baf176d5d8896461acd3dd96d081431a55ec5ad.jpg  

Tim - Building the boosted Miata!-80-img_5992_7ac686ac7716cc43e586e02c03f76a59ea4b091e.jpg   Tim - Building the boosted Miata!-80-img_5990_bbe3529992fa58f610bb63c0b932c73f304562aa.jpg   Tim - Building the boosted Miata!-80-img_5995_51430cddfd6d2a7e4fd301ce8422ea0132fb2d94.jpg  
Tim_Belgium is offline  
Old 03-22-2016, 02:40 PM
  #39  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,645
Total Cats: 3,008
Default

It's probably just the clutch material you are using. Carry on.
sixshooter is online now  
Old 04-05-2016, 05:29 AM
  #40  
Junior Member
Thread Starter
 
Tim_Belgium's Avatar
 
Join Date: Apr 2015
Location: Belgium
Posts: 51
Total Cats: 4
Default

Update,


Car is running.

I was having trouble at first but found that I switched the fuel lines in engine bay. My bad.





Small Coolant leek at the back of the engine block. Coolant reroute. No fun at all to fix. Really small space. I managed to replace the gasket and for reinstall with liquid gasked.




First time on wheels since 6 months.


Attached Thumbnails Tim - Building the boosted Miata!-80-img_6132_ec56f394dd0795749e3b3c472e6046c74f3584bc.jpg   Tim - Building the boosted Miata!-80-img_6203_a28702656b38d6be35b69e1bed31fe38399d5dfd.jpg   Tim - Building the boosted Miata!-80-img_6204_5e89f8bdda55d275b9b7ecb2c9831f3fe7041b4f.jpg  
Tim_Belgium is offline  

Thread Tools
Search this Thread
Quick Reply: Tim - Building the boosted Miata!



All times are GMT -4. The time now is 12:03 PM.