DIY Turbo Discussion greddy on a 1.8? homebrew kit?

ABSURDflow Turbo KLDE Mazda V6 Thread

Old 04-21-2015, 11:22 AM
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I'm not sure if i should offer you a *******, or just hate your guts.
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Old 04-21-2015, 11:22 AM
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Chamfer just makes everything look more better. I love using christmas tree bits because it make all my holes look pretty.
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Old 04-21-2015, 11:29 AM
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Originally Posted by TurboTim
People who know say I don't need to smooth out the ridges inside the runners but I may just kiss them with a small flapper sanding wheel.
A customer of mine in Canada did the later Viper head machining of the ports and chambers. Everything was specified including the stepover based on the FEA modeling. Once they were cut, no further processing was allowed (I.E. sanding or other abrasive tooling). Each head/chamber/port could be replicated. Amazing what you can do with a machine tool today.
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Old 04-21-2015, 12:32 PM
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God damn Tim, that is amazing. I'm so jealous right now I may have soiled myself.

I got out of machine work about 2003 or so and it was damn amazing what we were doing even back then. The newer machines with the built in CMMs and automatic edge finders must be a dream to work with. You haven't lived until you've had to manually set zero offsets on everything in a 80 station changer.

Originally Posted by TurboTim
Cute but sharp. Christ. Must learn to use chamfer tool.
Yes, sweet baby jesus please. It makes my fingers tingle just to look at those edges. My boss would have murdered me had I cut that and turned it in for QC.
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Old 04-21-2015, 01:02 PM
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Don't sand the runners. Tell people they are boundary layer turbulators and that they reduce the thickness of the boundary layer as well as reducing its impact on flow velocity.
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Old 04-21-2015, 01:08 PM
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Originally Posted by y8s
Don't sand the runners. Tell people they are boundary layer turbulators and that they reduce the thickness of the boundary layer as well as reducing its impact on flow velocity.
This, 100%
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Old 04-21-2015, 01:09 PM
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The engineer in me agrees, but I also don't want my intake noise to include tones reminding me of these:



'Cause, ya know, I spin 1000000 rpm
Attached Thumbnails ABSURDflow Turbo KLDE Mazda V6 Thread-6038_1.jpg  
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Old 04-21-2015, 07:05 PM
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Originally Posted by TurboTim
I also don't want my intake noise to include tones reminding me of these:



'Cause, ya know, I spin 1000000 rpm
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Old 04-21-2015, 07:38 PM
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Originally Posted by y8s
Don't sand the runners. Tell people they are boundary layer turbulators and that they reduce the thickness of the boundary layer as well as reducing its impact on flow velocity.
Do this. But delete all these posts to hide any knowledge of it.
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Old 04-22-2015, 01:58 AM
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Originally Posted by TurboTim
Transparent Aluminum would be the obvious solution, thanks.

Here's some quick screenshots of the current model Matt.



Window the aluminum top, step the Lexan so it fits in and on top of the cover. Use a gasket around the top, and carefully use a heat gun to form the Lexan. Nice hardware screws the window onto the tapped top. Hell, I'd want a window AND mood lighting on that work of art.
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Old 04-22-2015, 10:08 AM
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Originally Posted by TurboTim
The engineer in me agrees, but I also don't want my intake noise to include tones reminding me of these:



'Cause, ya know, I spin 1000000 rpm
what the old ladies said. the bloogle makes noise because of air passing across the opening perpendicularly.
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Old 05-08-2015, 12:43 PM
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Yeah, duh. My bad.

More pics. I'm done machining, flanges, fuel rails, intake. I plan to take off some days next week and get her back together.



Attached Thumbnails ABSURDflow Turbo KLDE Mazda V6 Thread-intake1.jpg   ABSURDflow Turbo KLDE Mazda V6 Thread-intake2.jpg  
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Old 05-08-2015, 01:07 PM
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very nice!
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Old 05-08-2015, 01:41 PM
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Old 05-08-2015, 02:30 PM
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That's going to work poorly without a throttlebody...
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Old 05-19-2015, 08:39 AM
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Originally Posted by TurboTim
Yeah, duh. My bad.

More pics. I'm done machining, flanges, fuel rails, intake. I plan to take off some days next week and get her back together.
Well, it's been a week....?
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Old 05-19-2015, 11:06 AM
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I had the car out yesterday with my wife.

Zoom-zoom!
Attached Thumbnails ABSURDflow Turbo KLDE Mazda V6 Thread-051815.jpg  
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Old 05-19-2015, 11:45 AM
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But no hood up pictures? is this real life tim?
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Old 05-19-2015, 01:14 PM
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Hood up? lolwut? Drive-by vids like now! Please!
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Old 05-19-2015, 01:30 PM
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I need to find a camera person for a video. I think setting up a tripod on a back road may be suspicious. That's my story.





As always, more pics here:
http://www.absurdflow.com/klde.html
Attached Thumbnails ABSURDflow Turbo KLDE Mazda V6 Thread-newintake24.jpg  
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