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-   -   Bad Garrett out of the box??? with pics (https://www.miataturbo.net/diy-turbo-discussion-14/bad-garrett-out-box-pics-51539/)

Underway 09-11-2010 11:04 PM

Bad Garrett out of the box??? with pics
 
2 Attachment(s)
And the adventure continues...

Turns out the original turbo my turn key ebay miata came with was blowing so much oil my mid pipe was leaking it under the car! Rather then rebuilbing it we decided to invest in the lastest and greatest from garrett. I ordered a brand new GT2554 for the '93.

Got it, clocked it and torqued it exactly to Garrett spec. Installed, oil primed.

First run, just a heat cycle for 30 mins then off.
Next day, check the mount bolts and fluids and took it for it's first street ride with the link set to prevent boost. About 30 minutes into low zone tuning the turbo started to scream. Back to the garage. Pulled it and found the turbine had hit the housing and done MAJOR damage!!! Check out the pics.

***!!! no shaft play, all torqued, maybe an hour total run time and never at boost and this crap happens!:facepalm:

Anyone had anything like this before? I guess I have to wait till monday to contact Garrett, Anyone know how their customer service is?

hustler 09-11-2010 11:09 PM

Still no shaft play?

18psi 09-11-2010 11:15 PM

ouch.
Can't imagine how it could possibly score the walls like that with zero shaft play
good luck.

Full_Tilt_Boogie 09-11-2010 11:20 PM

No axial shaft play maybe, but there has to be radial shaft play for it to grind out on the housing.

Few questions:
1) were you using an oil feed restrictor?
2) How did you "prime" the turbo with oil?
3) Where is your wastegate signal source?

frodo 09-11-2010 11:23 PM

Ouch those pics are hard to look at Full Tilt has some good questions.

Underway 09-11-2010 11:24 PM

Google searched bad Garrett, found this:

http://forums.evolutionm.net/engine-...-gtr-site.html

Hope it's B.S.

Underway 09-11-2010 11:28 PM


Originally Posted by Full_Tilt_Boogie (Post 628503)
No axial shaft play maybe, but there has to be radial shaft play for it to grind out on the housing.

Few questions:
1) were you using an oil feed restrictor?
Yes, ordered it with the turbo.
2) How did you "prime" the turbo with oil?
Left the coils/fuel unplugged, cranked the motor over for about 10 seconds, 3 times after I had pressure on the gauge.
3) Where is your wastegate signal source?
The bolt on compressor adapter has a fitting.

What do you think?

Underway 09-11-2010 11:32 PM


Originally Posted by Full_Tilt_Boogie (Post 628503)
No axial shaft play maybe, but there has to be radial shaft play for it to grind out on the housing.

There is just enough play to barely allow the blade to touch and none in and out. It actually looks like the blades are deposited on the housing rather then digging out the housing. I have no way of messuring but the turbine doesn't look centered in the housing outlet. 2 playing cards distance on the side that didn't hit.

The shaft doesn't bind, I can just hear the turbine sing as the blades hit.

I'll work on some pics.

hustler 09-11-2010 11:32 PM


Originally Posted by Underway (Post 628505)
Google searched bad Garrett, found this:

http://forums.evolutionm.net/engine-...-gtr-site.html

Hope it's B.S.

Sounds like a whiny faggette.

hustler 09-11-2010 11:34 PM


Originally Posted by Underway (Post 628511)
There is just enough play to barely allow the blade to touch and none in and out. It actually looks like the blades are deposited on the housing rather then digging out the housing. I have no way of messuring but the turbine doesn't look centered in the housing outlet. 2 playing cards distance on the side that didn't hit.

I'll work on some pics.

Um...if there is enough shaft play for the turbine to touch the housing, its bad. In for Daddy JKav to sign in and tell us the answers to your mystery.

CHRA exchange is $450 from ATP.

Underway 09-11-2010 11:41 PM

4 Attachment(s)
More pictures.

The Garrett site says to contact the distributor.

More info: Believe it or not the distributor here in Florida actually emailed me back at 230 on a sunday morning. That's awesome!

He gave me a heads up about how strict Garrett is and the warranty inspection process. Basically I send it to them, they decide what happened and we go from there.

I'll post the results.

hustler 09-11-2010 11:45 PM

Do the grooves go all the way around the housing?

Underway 09-11-2010 11:45 PM


Originally Posted by hustler (Post 628513)
Um...if there is enough shaft play for the turbine to touch the housing, its bad. In for Daddy JKav to sign in and tell us the answers to your mystery.

CHRA exchange is $450 from ATP.

This unit just came in Thursday! I hope Garrett is going to take care of this, I'll keep that in mind though.

Underway 09-11-2010 11:47 PM


Originally Posted by hustler (Post 628516)
Do the grooves go all the way around the housing?

nope, maybe 1/4 to 1/3...

Full_Tilt_Boogie 09-11-2010 11:50 PM


Originally Posted by Underway (Post 628507)
What do you think?

Sounds like you primed it good, and I know you could have overspun it with your signal source on the compressor

BUT
GT series turbos have a built in oil feed restrictor, meaning you dont need one built into the fitting, you just use a normal AN fitting.
Im no expert on fluid dynamics but maybe having 2 restrictors could have caused oil starvation. (This is why I immediately asked if you were using a restrictor)

Even with Garretts quality coming into question recently, you never really see these kind of quick failures even with the no-name ebay turbos unless something was done incorrectly.
Its still possible Garret just fucked up, but unless some of our members with engineering degrees chime in and say that a second restrictor wouldnt cause oil starvation, then I would think that it was likely the cause.

Either way, though break, It sucks to see a brand new expensive part bite the dust.

hustler 09-11-2010 11:53 PM

Are you certain the turbine housing and CHRA are seated properly?


Originally Posted by Full_Tilt_Boogie (Post 628521)
GT series turbos have a built in oil feed restrictor, meaning you dont need one built into the fitting, you just use a normal AN fitting.
Im no expert on fluid dynamics but maybe having 2 restrictors could have caused oil starvation. (This is why I immediately asked if you were using a restrictor)

https://www.miataturbo.net/showpost....33&postcount=5

Originally Posted by JKav (Post 488933)
That doohickey is actually the locating pin for the bb cartridge, and the Garrett bb turbos have had those since forever. So you basically don't even have to think about it.

As such, the advice to add a restrictor so that you get ~35 psi (or whatever it is, I forget) at the turbo always has been and will be valid.

https://www.miataturbo.net/showpost....&postcount=113

I run a .032" restrictor and there is no smoke and its been raced. I've also considered one of those fancy turbo oil feed filters too just in case something floats down the hose.

Underway 09-11-2010 11:56 PM


Originally Posted by Full_Tilt_Boogie (Post 628521)
Sounds like you primed it good, and I know you could have overspun it with your signal source on the compressor

BUT
GT series turbos have a built in oil feed restrictor, meaning you dont need one built into the fitting, you just use a normal AN fitting.
Im no expert on fluid dynamics but maybe having 2 restrictors could have caused oil starvation. (This is why I immediately asked if you were using a restrictor)

Even with Garretts quality coming into question recently, you never really see these kind of quick failures even with the no-name ebay turbos unless something was done incorrectly.
Its still possible Garret just fucked up, but unless some of our members with engineering degrees chime in and say that a second restrictor wouldnt cause oil starvation, then I would think that it was likely the cause.

Either way, though break, It sucks to see a brand new expensive part bite the dust.

Why would the install kit have a restrictor in it then? Recommended from the distibutor for gt25-28's?

Never thought about the over spun issue. Where else would you run your signal from? Also, the car was never over 3500 rpm, the link ecu limits it to prevent boost. If I never saw anything above 0 on the boost gauge then how could the turbo be overspeed?

Full_Tilt_Boogie 09-11-2010 11:58 PM


Originally Posted by hustler (Post 628522)
Are you certain the turbine housing and CHRA are seated properly?


https://www.miataturbo.net/showpost....33&postcount=5

O RLY?
I always thought that was a restrictor in there :noob:

Well anyway, Im full of fail like always.
Looks like Garrett fucked up, start giving them shit until they fix it.

Full_Tilt_Boogie 09-12-2010 12:02 AM


Originally Posted by Underway (Post 628523)
Why would the install kit have a restrictor in it then? Recommended from the distibutor for gt25-28's?

Never thought about the over spun issue. Where else would you run your signal from? Also, the car was never over 3500 rpm, the link ecu limits it to prevent boost. If I never saw anything above 0 on the boost gauge then how could the turbo be overspeed?

If your signal source is on the intake manifold, you can possibly overspin the turbo while boosting under partial throttle. Basically the wastegate isnt opening because its seeing the pressure in the IM, even though the pressure in front of the throttle could be way higher. With a little turbo its a real concern.

But if its on the compressor housing it couldnt have overspun.

But yah, I was wrong about the restrictor. Most of my experience is with journal bearing turbos, so I always thought that the little aperture inside the feed of GT turbos was an restricor. :facepalm:

hustler 09-12-2010 12:07 AM

Just relax and talk to someone from the retailer you bought it from, then call Garrett.

Underway 09-12-2010 12:08 AM

Maybe I was miss understood, the boost signal IS on the compressor. The GT2554 comes with a 3 bolt flange as the compressor output. The 2" hose coupler bolted to the flange has the signal port.

Basically where it is on every turbo. :)

Underway 09-12-2010 12:15 AM


Originally Posted by hustler (Post 628522)
Are you certain the turbine housing and CHRA are seated properly?

I would think yes, when I clocked the unit, I started with the hot side. Followed the directions to the letter. Lostened the bolts in a star pattern only about 1/2 turn. Clocked it and tightened them to Garrett spec gradually in a cross cross/star pattern.

Other then that, looking at it, No. The blades only hit on one side of the outlet.

delcbr 09-12-2010 02:03 PM

reading that letter from a Garret employee is believable for me.
ive worked for Rolls Royce Aero engines and the blades we manufactured were defective basically rolls royce wanted to cut cmanfacturing costs which meant skipping processes in manufacturing which lead to hairline cracks on their blades.
the results was many engine failures in service.
emirates words were we are extremely concerned concerned with the quality of rolls royce engines and for the safety of its passangers.
this cost my company multi milions to recall engines to remove stator blades from engines which had blades made with the shit manufacturing process.

also i had a porsche boxster 3.2s and it was shit the wheel nuts rusted the coil packs fooked up and the water pump failed and the car only had 40k miles the paintwork was incredibly thin. i really wasnt impressed with porsche quality it was actually boring to drive.the mx5 on the other hand was a joy!!!

i gues when companys make a name in quality they cut costs reduce employe numbers etc what appens is they make alot of money short term but long term company reputation suffers.

this happened with mercedes they made great cars at one time then they cut costs and the cars they made were shit for about ten years until they started investing profit back into manufacturing.now i work for a company which is been bought by a consortium which specialises in buying restructuring then selling on for profit.
first thing theey done was get rid of company pensions and robbed everyone who worked there of their pensions then they they told many people they would lose their jobs but re employed them through an agency on lower salary and non permanent position and they are cutting my company to the bones to make the largest profit possible then they will sell it on stock market how long my company will survive after this iam unsure but no one gives a fook now.

so yes i do believe the garret letter its happening everywhere especially now the world is experiencing a recession companys are tightening their belts and still trying to make maximum profit.

hustler 09-12-2010 03:24 PM


Originally Posted by delcbr (Post 628643)
reading that letter from a Garret employee is believable for me.
ive worked for Rolls Royce Aero engines and the blades we manufactured were defective basically rolls royce wanted to cut cmanfacturing costs which meant skipping processes in manufacturing which lead to hairline cracks on their blades.
the results was many engine failures in service.
emirates words were we are extremely concerned concerned with the quality of rolls royce engines and for the safety of its passangers.
this cost my company multi milions to recall engines to remove stator blades from engines which had blades made with the shit manufacturing process.

also i had a porsche boxster 3.2s and it was shit the wheel nuts rusted the coil packs fooked up and the water pump failed and the car only had 40k miles the paintwork was incredibly thin. i really wasnt impressed with porsche quality it was actually boring to drive.the mx5 on the other hand was a joy!!!

i gues when companys make a name in quality they cut costs reduce employe numbers etc what appens is they make alot of money short term but long term company reputation suffers.

this happened with mercedes they made great cars at one time then they cut costs and the cars they made were shit for about ten years until they started investing profit back into manufacturing.now i work for a company which is been bought by a consortium which specialises in buying restructuring then selling on for profit.
first thing theey done was get rid of company pensions and robbed everyone who worked there of their pensions then they they told many people they would lose their jobs but re employed them through an agency on lower salary and non permanent position and they are cutting my company to the bones to make the largest profit possible then they will sell it on stock market how long my company will survive after this iam unsure but no one gives a fook now.

so yes i do believe the garret letter its happening everywhere especially now the world is experiencing a recession companys are tightening their belts and still trying to make maximum profit.

Rolls Royce =! Porsche =! Garrett

Start using the shift key or you'll get the Irish ban hammer.

hustler 09-12-2010 03:33 PM

One time I was given free reign of a bagel store I worked in. I was in charge of everything. Everyone was gone for the day. I made a hero out of bagel dough. Whole wheat dough, everything bagel toppings. I made the bread into garlic bread, with REAL garlic and REAL onions that I sauteed up in fresh butter. The day before, my boss was having a family party so he ordered REAL Italian gourmet meats from Italy, to do it right. He made all the platters ahead of time, but still had leftover meats that he said we could use for our own delight. Real prosciutto, real salami, real provolone cheese that was unprocessed and unpasteurized. Capicola ham, spiced ham. I made a spiced mayonnaise myself, in the store. Roma tomatoes. Romaine lettuce that I delved through to find the perfect pieces. Red onion. I stacked the meat so that it would be fluffy, folding each piece and making sure that it was in line with the bread-horizon. I used a perfectly sharpened bread knife to cut it on a slight diagonal across the hero-bagel-bread. I roasted some red peppers that we had over our grill, and used the true, raw olive oil that he had used for the party for antipasto trays. I used a few olives to make a small tapenade that went into the center of the bread, injected via turkey baster. After I cut it, I wrapped it up and put it into our walk-in refrigerator to marinate for about half an hour. I made a sandwich whose street value was easily over 150 dollars. I made two of these sandwiches. I gave one to my friend Kenny for his birthday. The other one I ate over the course of a day. I ate nothing else that day. I wept. Guys, I don't want this to sound like some bullshit story, but I fucking cried. I fucking cried over this sandwich, and I think about it every few weeks. This was almost four or five years ago.

delcbr 09-13-2010 08:47 AM

Seeing as you want to educate me in using the shift key Why don't you learn that irish come from ireland and scottish come from scotland you ignorant retard.and what's your point caller?

Full_Tilt_Boogie 09-13-2010 09:41 AM


Originally Posted by delcbr (Post 628950)
Seeing as you want to educate me in using the shift key Why don't you learn that irish come from ireland and scottish come from scotland you ignorant retard.and what's your point caller?

u iz dumbs

hustler 09-13-2010 09:48 AM


Originally Posted by delcbr (Post 628950)
Seeing as you want to educate me in using the shift key Why don't you learn that irish come from ireland and scottish come from scotland you ignorant retard.and what's your point caller?

Sometimes I get the various Celts mixed up, oh whale. I'll drink a Bushmill's for you.

Stephanie Turner 09-13-2010 11:41 AM


Originally Posted by Underway (Post 628515)
The Garrett site says to contact the distributor.

He gave me a heads up about how strict Garrett is and the warranty inspection process. Basically I send it to them, they decide what happened and we go from there.

Having had over 50 turbos tested for various failures, NEVER has one come back with an actual manufacturing problem. And, honestly, that is all the warranty is good for. If the turbo is made or assembled wrong. My experience is that 99.99% of all turbo failures are not covered under warranty. ATP will tell you the same thing also. Rarely, do they replace a turbo under warranty.

99.9% of all failures are user induced. Whether it be negligence (usually unknowingly or Teflon tape used on a fitting) or the turbo ate something the motor spit out. Since you had excessive blow by, I would double check the motor. Usually you only see turbine side damage/failure when the turbo has foreign particle damage.

In the last conversation I had with a Garrett engineer, I was told Garrett had only replaced one turbo in the last two years under warranty. It had failed from the incorrect installation of the seals. One turbo in who knows how many???

You will have to send the turbo to ATP for evaluation. They will charge you a $50-$75 fee to look at and test the turbo. The fee is in addition to any fees incurred from replacing the CHRA and turbine housing replacement. They will tell you whether or not the turbine housing can be salvaged. CHRA replacements start at $450, depending upon the turbo size. I have seen some go for as much as $700. If you want a chance in hades of getting the turbo replaced under warranty, you need to be up front with ATP about an oil catch can being installed, leak down AND compression test results, whether or not an oil restrictor is used, and PCV valve info. 99.9 % of the time ATP can provide you with the cause of damage and the evidence to support it. It is most likely from foreign particle damage. i.e. Teflon tape being used, foreign particles in the coolant or oil, or something from the motor (i.e. piston ring) failed it. I do not send in turbos for evaluation unless a compression and leak down test have been performed, an oil restrictor has been used (in some cases), and the PCV valve is tested to be good. I find it to be a waste of every one's time to try and get the turbo replaced under warranty unless you can isolate the problem to the turbo, and the turbo is not the symptom.

I would also check your manifold for any damage on the inside. Any scrapes or clean spots will also tell a story. Good luck!
Stephanie

Braineack 09-13-2010 12:18 PM


Originally Posted by Underway (Post 628531)

Other then that, looking at it, No. The blades only hit on one side of the outlet.

yeah looks like it's not all straight and it's bolted together on an angle.

TurboTim 09-13-2010 01:01 PM


Originally Posted by Braineack (Post 629050)
yeah looks like it's not all straight and it's bolted together on an angle.

this is the first thing I saw when looking at the first pic. Looks like the CHRA was cocked/angled inside the turbine & tightened. ouch. There's no reason the scratches would be on only part of the turbine otherwise. My limited experience has been that when the bearings go or something hard gets injested thru the turbine, the scratches are even all the way around the turbine outlet.

And why do the surfaces of the turbine blades look like they have grooves in them?

hustler 09-13-2010 01:44 PM

wordlyphe, son. It looks just like my failure.

18psi 09-13-2010 01:45 PM

So user error.

Ouch.

Start saving up for a new turbo.

hustler 09-13-2010 02:16 PM

That housing might be salvagable...I smoothed mine a bit with sand-paper and never looked back. I think the CHRA is not seated properly.

road-raser 09-13-2010 06:26 PM



Start using the shift key or you'll get the Irish ban hammer.

whats this shift key deal?? someone said something to me about not knowing how to use a shift key. and im confused about it. sorry to thread jack.

Full_Tilt_Boogie 09-13-2010 06:36 PM


Originally Posted by road-raser (Post 629271)
whats this shift key deal?? someone said something to me about not knowing how to use a shift key. and im confused about it. sorry to thread jack.

There's not a single capital letter in your entire post, you fucking retard.

18psi 09-13-2010 06:38 PM

:giggle:

gospeed81 09-13-2010 07:25 PM


Originally Posted by Full_Tilt_Boogie (Post 629280)
There's not a single capital letter in your entire post, you fucking retard.

Now that shit was funny...not even in his damn sigline (or user name). Fuckin' A son.

http://i225.photobucket.com/albums/d...roaderaser.png

aaronc7 09-13-2010 07:39 PM

well, we know he has one because he was about to type the !! at the end, and the ? marks

Full_Tilt_Boogie 09-13-2010 07:58 PM

http://quantumsheep.files.wordpress....forgivable.jpg

MezJr 09-13-2010 08:21 PM


Originally Posted by hustler (Post 628672)
One time I was given free reign of a bagel store I worked in. I was in charge of everything. Everyone was gone for the day. I made a hero out of bagel dough. Whole wheat dough, everything bagel toppings. I made the bread into garlic bread, with REAL garlic and REAL onions that I sauteed up in fresh butter. The day before, my boss was having a family party so he ordered REAL Italian gourmet meats from Italy, to do it right. He made all the platters ahead of time, but still had leftover meats that he said we could use for our own delight. Real prosciutto, real salami, real provolone cheese that was unprocessed and unpasteurized. Capicola ham, spiced ham. I made a spiced mayonnaise myself, in the store. Roma tomatoes. Romaine lettuce that I delved through to find the perfect pieces. Red onion. I stacked the meat so that it would be fluffy, folding each piece and making sure that it was in line with the bread-horizon. I used a perfectly sharpened bread knife to cut it on a slight diagonal across the hero-bagel-bread. I roasted some red peppers that we had over our grill, and used the true, raw olive oil that he had used for the party for antipasto trays. I used a few olives to make a small tapenade that went into the center of the bread, injected via turkey baster. After I cut it, I wrapped it up and put it into our walk-in refrigerator to marinate for about half an hour. I made a sandwich whose street value was easily over 150 dollars. I made two of these sandwiches. I gave one to my friend Kenny for his birthday. The other one I ate over the course of a day. I ate nothing else that day. I wept. Guys, I don't want this to sound like some bullshit story, but I fucking cried. I fucking cried over this sandwich, and I think about it every few weeks. This was almost four or five years ago.

Need to make that into a romantic comedy. Also, I like the idea of a sandwich with "street value".

MezJr 09-14-2010 02:45 PM

About the turbo, I say just rev it and it should smooth out.

mgeoffriau 09-14-2010 03:22 PM

I swear every time I read this thread title I saw this:

http://i19.photobucket.com/albums/b1...radgarrett.jpg

Braineack 09-14-2010 03:23 PM


Originally Posted by MezJr (Post 629305)
Need to make that into a romantic comedy. Also, I like the idea of a sandwich with "street value".


I used to work at a bagel place. it was win. free bagels ftw.

Full_Tilt_Boogie 09-14-2010 03:40 PM


Originally Posted by mezjr (Post 629689)
about the turbo, i say just rev it and it should smooth out.

wtf...

budget racer 09-14-2010 03:44 PM


Originally Posted by Braineack (Post 629699)
I used to work at a bagel place. it was win. free bagels ftw.

+1

It was my first job. I was promoted to baker at the age of 16. The early wake-up was a bummer.....but a fresh hot blueberry bagel straight out of the oven w/ cream cheese is a little piece of heaven.

Braineack 09-14-2010 04:13 PM

I'm an everything fan myself. but yeah, did the 4am sat/sun thing. i didn't mind, fresh bagels are worth it.

budget racer 09-14-2010 04:38 PM

turkey club on a toasted everything is win, no doubt

y8s 09-14-2010 04:52 PM


Originally Posted by Braineack (Post 629727)
I'm an everything fan myself. but yeah, did the 4am sat/sun thing. i didn't mind, fresh bagels are worth it.

btw, happy belated new year.

ScottFW 09-14-2010 04:54 PM

Wirelessly posted

The best bagels are boiled and baked New York style. When I lived in houston I'd drive 15 minutes each way to this one shop because it was the best in town. Bagels made by real old school Jews. Or at least by Mexicans under the direct supervision of Jews. They had a banana nut bagel that I still long for.

Braineack 09-14-2010 06:07 PM

yeah i like big dog deli in courthouse.

MezJr 09-14-2010 07:15 PM


Originally Posted by Full_Tilt_Boogie (Post 629709)
wtf...

sorry, bad joke.

MezJr 09-14-2010 07:16 PM


Originally Posted by ScottFW (Post 629758)
Wirelessly posted

The best bagels are boiled and baked New York style. When I lived in houston I'd drive 15 minutes each way to this one shop because it was the best in town. Bagels made by real old school Jews. Or at least by Mexicans under the direct supervision of Jews. They had a banana nut bagel that I still long for.

where?

hustler 09-14-2010 08:11 PM

lol @ thread hijack, thread hijack.

9671111 09-14-2010 09:32 PM

Busted ass turbos to bagels. Classic MT.net. Keep it up guys.

WonTon 09-15-2010 02:05 AM


Originally Posted by Braineack (Post 629699)
I used to work at a bagel place. it was win. free bagels ftw.


Originally Posted by budget racer (Post 629710)
+1

It was my first job. I was promoted to baker at the age of 16. The early wake-up was a bummer.....but a fresh hot blueberry bagel straight out of the oven w/ cream cheese is a little piece of heaven.


Originally Posted by Braineack (Post 629727)
I'm an everything fan myself. but yeah, did the 4am sat/sun thing. i didn't mind, fresh bagels are worth it.

:giggle:

My favorite part of work is when i have to do some of the bakeing for 3rd shift. i would bake extra shit for myself. Mmmmmmmmm fresh croissants, garlic bagles and everything bagles make me very happy.

oh yeah, fresh muffins too! lol

Underway 09-15-2010 10:36 PM


Originally Posted by Stephanie Turner (Post 629032)
Having had over 50 turbos tested for various failures, NEVER has one come back with an actual manufacturing problem. And, honestly, that is all the warranty is good for. If the turbo is made or assembled wrong. My experience is that 99.99% of all turbo failures are not covered under warranty. ATP will tell you the same thing also. Rarely, do they replace a turbo under warranty. I don't know where it is sent from the distributor, it's on it's way there now. I'll post the letter I enclosed with the turbo next. Would it be possible to mate the CHRA at an angle if I only loosened the housing bolts by 1/2 turn?

99.9% of all failures are user induced. Whether it be negligence (usually unknowingly or Teflon tape used on a fitting no tape, copper washers on the banjo bolts) or the turbo ate something the motor spit out. Since you had excessive blow by I did???, I would double check the motor. Usually you only see turbine side damage/failure when the turbo has foreign particle damage.

In the last conversation I had with a Garrett engineer, I was told Garrett had only replaced one turbo in the last two years under warranty. It had failed from the incorrect installation of the seals. One turbo in who knows how many???

You will have to send the turbo to ATP for evaluation. They will charge you a $50-$75 fee to look at and test the turbo. The fee is in addition to any fees incurred from replacing the CHRA and turbine housing replacement. They will tell you whether or not the turbine housing can be salvaged. CHRA replacements start at $450, depending upon the turbo size. I have seen some go for as much as $700. If you want a chance in hades of getting the turbo replaced under warranty, you need to be up front with ATP about an oil catch can being installed check, leak down AND compression test results Didn't include that, whether or not an oil restrictor is used, and PCV valve info. 99.9 % of the time ATP can provide you with the cause of damage and the evidence to support it. It is most likely from foreign particle damage. i.e. Teflon tape being used, foreign particles in the coolant or oil both are brand new and I used distilled water, or something from the motor (i.e. piston ring) failed it. I do not send in turbos for evaluation unless a compression and leak down test have been performed, an oil restrictor has been used 0.32 (in some cases), and the PCV valve is tested to be good check. I find it to be a waste of every one's time to try and get the turbo replaced under warranty unless you can isolate the problem to the turbo, and the turbo is not the symptom.

I would also check your manifold for any damage on the inside. Any scrapes or clean spots will also tell a story used a dental mirror and a flash light, nada. Good luck! Thank you for the info!
Stephanie

I'll post the statement.

Underway 09-15-2010 10:39 PM

After receiving the turbo, the CRHA was clocked by the included instructions to include; only loosening the housing bolts a total of 1/2 turn, using a criss-cross pattern for both loosening and tightening and hand torque to spec with a torque wrench. After clocking there was no binding and the shaft was able to spin with no contact of the housing on either side. The turbo was then fitted with cooling and oil adaptors to include a 0.32 oil restrictor in the oil supply from the engine. The bearings were pre lubricated buy cranking the vehicle (ignition/fuel pump disabled) three times for ten seconds each after oil pressure was displayed on the oil pressure gauge. The vehicle was allowed to run for approximately 20 minutes, shut down and allowed to cool over night.
The next day, oil and coolant levels were checked. All fittings were also checked for leakage. After confirming fluid levels and no leaking fittings the vehicle was started and allowed to warm at idle speed for approximately 15 minutes. The boost controller was set open to prevent non mechanical boost. The vehicle was then driven at speeds of 5 to 35 m.p.h. at various RPM’s, not exceeding 3,200 RPM for approx. 30 minutes. The vehicle was always kept in a low vacuum state (as displayed on an analog gauge) in the range of -20 to 0 inches of mercury (hg”) for tuning purposes.
After approximately 30 minutes of tuning a slight “siren” whine was heard and the vehicle was immediately limped back to the shop and shut down. Approximately three minutes after the sound was detected the vehicle was shut down. When the turbo was cool enough to manipulate by gloved hand, the shaft was hand turned. Both binding and contact noises were observed. The turbo was allowed to cool completely and removed from the vehicle. Observed damage included about ¼ of the turbine housing and the turbine showing signs of contact.


Long post, sorry.

Underway 09-15-2010 10:56 PM

I have friends that worked at Dunkin Donuts in high school...I miss those days.

albumleaf 09-15-2010 11:36 PM


Originally Posted by hustler (Post 628672)
One time I was given free reign of a bagel store I worked in. I was in charge of everything. Everyone was gone for the day. I made a hero out of bagel dough. Whole wheat dough, everything bagel toppings. I made the bread into garlic bread, with REAL garlic and REAL onions that I sauteed up in fresh butter. The day before, my boss was having a family party so he ordered REAL Italian gourmet meats from Italy, to do it right. He made all the platters ahead of time, but still had leftover meats that he said we could use for our own delight. Real prosciutto, real salami, real provolone cheese that was unprocessed and unpasteurized. Capicola ham, spiced ham. I made a spiced mayonnaise myself, in the store. Roma tomatoes. Romaine lettuce that I delved through to find the perfect pieces. Red onion. I stacked the meat so that it would be fluffy, folding each piece and making sure that it was in line with the bread-horizon. I used a perfectly sharpened bread knife to cut it on a slight diagonal across the hero-bagel-bread. I roasted some red peppers that we had over our grill, and used the true, raw olive oil that he had used for the party for antipasto trays. I used a few olives to make a small tapenade that went into the center of the bread, injected via turkey baster. After I cut it, I wrapped it up and put it into our walk-in refrigerator to marinate for about half an hour. I made a sandwich whose street value was easily over 150 dollars. I made two of these sandwiches. I gave one to my friend Kenny for his birthday. The other one I ate over the course of a day. I ate nothing else that day. I wept. Guys, I don't want this to sound like some bullshit story, but I fucking cried. I fucking cried over this sandwich, and I think about it every few weeks. This was almost four or five years ago.

Normally I hate it when people doublequote things, but everyone really ought to read this again.

Mostly so you can be hungry with me. Goddammit.


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