DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Meet the Ogre....EFR6758 purpose built rase car.

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Old 03-31-2017, 04:10 PM
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Default Meet the Ogre....EFR6758 purpose built rase car.

Wanted to share another EFR success story. Just finished up on the dyno this morning and will be running the first event this weekend. Here are some specs and a few pictures. You can see many more pictures here if interested: FP Miata ? Slambert Performance Engineering

Rusty beyond repair 2004 MSM and clean southern rust free 1999 tub are the donor vehicles for this build.

Purpose: Autocross (some track days here and there), specifically built for FP (F Prepared)
Weight: 2058 without ballast, but has to be ballasted up to 2206.

Engine:
Typical boost motor with a few exceptions...
MSM Head and Block
11:1 Pistons
Ported Head
+1 intake, +2 exhaust
TSE manifold
EFR6758
Custom 3in downpipe and 3in exhaust
Gutted MSM intake manifold
Skunk2 64mm Throttle Body
Customer V-mount intercooler/radiator (FD RX7 components)

Power:
Dyno below (400/349) is at 21psi and is the final pull. We did have one previous pull that crept up to 22.8psi and put down 411/358, but it was early in the tuning session and was not a curve worth displaying.
E85

Chassis:
Custom cage
Delrin bushing througout
Xidas
Electric (adjustable) power steering - GM retrofit.
Depowered rack
Swaybars and spring rates TBD. I have a starting point, but I'm sure that will change.
15x10 6ULs with 275 or 295 A7 (or Hoosier/Avon slicks) - Pictures are 15x9s with 245s for the street/rain/etc

Driveline:
Stock MSM 6spd
ACT clutch / flywheel
Stock 4.1 torsen diff out of MSM


Still a lot of work to do before I would consider it a finished product, but wanted to share what I have so far.







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Old 03-31-2017, 04:17 PM
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Originally Posted by fourwhls
Engine:
Typical boost motor with a few exceptions...
MSM Head and Block
11:1 Pistons
Ported Head
+1 intake, +2 exhaust
TSE manifold
EFR6758
Custom 3in downpipe and 3in exhaust
Gutted MSM intake manifold
Skunk2 64mm Throttle Body
Customer V-mount intercooler/radiator (FD RX7 components)

Power:
Dyno below (400/349) is at 21psi and is the final pull. We did have one previous pull that crept up to 22.8psi and put down 411/368, but it was early in the tuning session and was not a curve worth displaying.
E85
I love it. 349tq at 21psi and 368tq at 23psi indicates that the turbo is still totally happy in that boost range. An intake manifold would probably be worth a lot, since you found 19ft.lbs but only 11whp.

Dyno pull starts at 2600rpm and the ****** still makes 200ft.lbs by 3100rpm, on a Mustang dyno. If that's not response and low-end power, I don't know what is. ******* wild.
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Old 03-31-2017, 04:20 PM
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Originally Posted by Savington
349tq at 21psi and 368tq at 23psi indicates that the turbo is still totally happy in that boost range.
I fat fingered the 23psi number. It's 358, not 368, but still happy nonetheless.
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Old 03-31-2017, 04:35 PM
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Epic. Just makes me want my 6758 up and running even more.
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Old 03-31-2017, 05:44 PM
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This..............is glorious
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Old 03-31-2017, 06:03 PM
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Wow, 11:1 and 20+ psi. E85 is magic stuff. Are you willing to share anything about how much timing you're running? Is it a Megasquirt?

--Ian
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Old 03-31-2017, 06:57 PM
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I can picture colipto salivating over this thread.

Originally Posted by Savington
I love it. 349tq at 21psi and 368tq at 23psi indicates that the turbo is still totally happy in that boost range. An intake manifold would probably be worth a lot, since you found 19ft.lbs but only 11whp.

Dyno pull starts at 2600rpm and the ****** still makes 200ft.lbs by 3100rpm, on a Mustang dyno. If that's not response and low-end power, I don't know what is. ******* wild.
How much increase would you expect with a squaretop here? Or would that be a silly option instead of just going for the modified honda intake?
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Old 03-31-2017, 07:47 PM
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On an autocross car, he's got the perfect setup. On a road race car, I'd expect a Squaretop to be worth 10-15whp on top, more above 6500rpm. With the 5A cam in that car, it should carry better than that, but the IM restricts it.
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Old 03-31-2017, 10:07 PM
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Come over and play with us at Putman and Grissom this summer 👍
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Old 03-31-2017, 11:57 PM
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Originally Posted by fourwhls
Electric (adjustable) power steering - GM retrofit.
Depowered rack
This bit piques my interest. Would love to know more.. make/model it's out of, any modification necessary, weight...?
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Old 04-01-2017, 12:05 AM
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His Facebook and fprod build thread on here talk about it. It's custom, from a Cruze or something weird. And a guy makes a controller for it. I can link when on a comp.
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Old 04-01-2017, 11:50 AM
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Quite impressive overall power and power curve. It makes me wonder what's possible with similar turbo, VVT and intake manifold.

Kitty for you!
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Old 04-01-2017, 01:55 PM
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Originally Posted by aidandj
His Facebook and fprod build thread on here talk about it. It's custom, from a Cruze or something weird. And a guy makes a controller for it. I can link when on a comp.
Yeah, its pretty common with some other cars IIRC. Theres like a billion different chevys that use the same or almost the same unit. I wanted to do it on my car instead of the volvo pump but modifications to the steering column inside the passenger compartment arent legal in my class.
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Old 04-01-2017, 03:07 PM
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Originally Posted by ThePass
This bit piques my interest. Would love to know more.. make/model it's out of, any modification necessary, weight...?
Saturn Vue Ion Chevrolet Equinox ? Electric power steering controller box ? EPAS

^ link to controller
  • Saturn Vue - from 2002 to 2007
  • Chevrolet Equinox - from 2005 to 2007
  • Pontiac Torrent
  • Saturn Ion - from 2003 to 2006 - only in steering column with metal ECU case.
cliffnotes : steering column needs wired directly to the battery, requires an 80a feed circuit, control circuit much lower obviously, will require mild fabrication to mount, most utilize full saturn column, with a re-welded intermediate shaft, there is a thermal shuftdown built in, and there are reports that the motor overheats on autocross cars, but not rallycross cars, so your results may vary.
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Old 04-02-2017, 09:54 AM
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Originally Posted by Savington
On an autocross car, he's got the perfect setup. On a road race car, I'd expect a Squaretop to be worth 10-15whp on top, more above 6500rpm. With the 5A cam in that car, it should carry better than that, but the IM restricts it.
VVT and a squaretop for the best of both worlds?
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Old 04-02-2017, 02:22 PM
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Originally Posted by Chilicharger665
VVT and a squaretop for the best of both worlds?
You'd lose the msm intake cam then, but I think the VVT's gains are greater. I see what you're asking though re:using the squaretop to get upper end gains and using the vvt to prop up the midrange.
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Old 04-02-2017, 02:34 PM
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Bench race all you want, but with a build like this he probably chose the parts he did with a reason.
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Old 04-02-2017, 05:16 PM
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Sick Build!
Low weight, big power...My kind of car!
Following!
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Old 04-02-2017, 05:24 PM
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Originally Posted by aidandj
Bench race all you want, but with a build like this he probably chose the parts he did with a reason.
Correct, but still curious about how all the various combinations play out. More of a question for folks like Savington who have played a bit of combination roulette.

Apologize for the derail though. Super excited to see how things play out for the OP.
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Old 04-03-2017, 10:31 AM
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Got to drive this thing yesterday, it's a hoot. Shawn looks to have not mentioned that since he is running in FP, he has to run a 46MM restrictor on the inlet side of the turbo, which is why more boost didn't do much for him. Was very impressed with the feel of the Xidas and even the lateral grip of the VR1s, which did pretty well on a very loose surface.
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