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-   -   My big turbo setup (https://www.miataturbo.net/diy-turbo-discussion-14/my-big-turbo-setup-4097/)

BIGTURBO 07-25-2006 10:20 AM

My big turbo setup
 
ENGINE

Head stock
Cams ΜΚ1 90-93 lightly modified
COMETIC gasket
ARP studs
JE Pistons 1mm oversize
TOTAL SEAL rings gapless 2nd
PAUTER rods
Threemetallic rod and main bearings
Comretion ratio 9,2/1 ++


COMPONENTS

Τurbo GT2876R
Stainless steel exhaust manifold
Downpipe and exhaust 3" full inox
Custom front mount i/c with 60 mm piping
FORGE blow-off valve
JR filter
Custom clutch kit


FUEL SUPPLY

8 injector modified intake manifold with 2 fuel rails
4 extra injectors bosch 320 cc/min
4 stock injectors from 1.8 MK1 miata 230 cc/min
WALBRO fuel pump HP 255 lt/hr


ELECTRICS

ECU stock with overclock
GREDDY E-manage blue for extra injectors,stock injectors and timing tuning
GREDDY Profec b-spec II boost controler
Boost,EGT and a/f ratio gauges by AUTOMETER

brgracer 07-25-2006 01:15 PM

Do you have any pics of the modified intake manifold for the extra fuel rail? Very interested in the individual extra injector setup.

BIGTURBO 10-12-2006 02:50 PM

4 Attachment(s)
Here are some some fotos from my engine bay, and the modified intake manifold

rotaryjunky 10-12-2006 02:57 PM

That settles it, I am going to Greece the next time I am in Italy. Rides?

Braineack 10-12-2006 03:09 PM

What's the vacuum line off the manifold going into?

samnavy 10-12-2006 05:12 PM

WOW! That's some blue bling!!! I really like it. It's very clean... and really simple. We need dyno graphs!!!

I think I see that vacuum line running down to his wastegate... you can see it pretty clear in the third pic. What kind of WG is that?

And you'd better get religious about heat shielding in there or you're gonna melt stuff!

Dr. Nick 10-12-2006 05:57 PM

320cc + 230cc = 550cc which are common, why not just go with a lot less complication and get a set of 550's or bigger?

jayc72 10-12-2006 06:17 PM

Probably can't run 550cc injectors with the Emanage Blue. Buying the 8 smaller injectors is probably cheaper than buying the 550cc injectors.

Ultimately I think this is a perfect solution when running a piggy back.

Mach929 10-12-2006 06:25 PM

interesting setup probably a nightmare to tune. i like the idea of leaving the stock 230s alone and using the other injectors to add needed fuel

brgracer 10-12-2006 07:07 PM

Wow, that looks great! And your name fits after seeing the size of your turbo! :bigtu:

As for tuning, his setup, while more complicated in terms of wiring and the extra rail, should actually be easier to tune. Off boost the stock ECU controls everything with the stock injectors so nothing has changed or needs to be done, and in boost the emanage simple retards timing and adds fuel to the extra set of injectors. It actually makes the off boost tuning that you usually need for much larger injectors non-existent so no lumpy idle or off boost issues.

VRTSid 10-12-2006 07:48 PM

could I use my dsm 450's like this with the emanage? as the secondary injectors? they are just sitting in my garage lol

how does that fuel rail attach to the additional injectors? I dont see a bracket or is it somthing else?

Fritch 10-12-2006 07:49 PM

I like the extra injectors, thought about doing that down the road instead of the common 550's as to avoid idle problems and low speed crap sometimes associated with that. In fact its the same thing FM used to do with the NB FM2 kits a while back and it seemed to work pretty good for them.

hmmmmm

BIGTURBO 10-14-2006 09:45 AM

1 Attachment(s)

Originally Posted by braineack (Post 49593)
What's the vacuum line off the manifold going into?

If you are saying about this in the foto, this is the BLOW OFF VALVE.

BIGTURBO 10-14-2006 09:53 AM


Originally Posted by Dr. Nick (Post 49645)
320cc + 230cc = 550cc which are common, why not just go with a lot less complication and get a set of 550's or bigger?

1.Emanage can't hold 550 cc/min injectors.
2.Driveability
3.Because I still have the stock ECU in my miata using piggyback solution, I prefer to have the extra fuel I need on boost situations, from an extra 4inj. so my ECU has no relation to my extra needs of fuel.

Sorry but I can't explain exactly what I want to say.

BIGTURBO 10-14-2006 09:56 AM


Originally Posted by jayc72 (Post 49651)
Probably can't run 550cc injectors with the Emanage Blue. Buying the 8 smaller injectors is probably cheaper than buying the 550cc injectors..

No it's not the cost. I have already set of 550 injectors from RX7 and they are for sale.
The real reason is what I said in the previous post!


Originally Posted by jayc72 (Post 49651)
Ultimately I think this is a perfect solution when running a piggy back.

+1

I think that this is the best solution when using a piggyback.

BIGTURBO 10-14-2006 09:58 AM


Originally Posted by Mach929 (Post 49654)
interesting setup probably a nightmare to tune.


Actually.. it's easier to tune!

BIGTURBO 10-14-2006 10:07 AM


Originally Posted by brgracer (Post 49674)
Wow, that looks great! And your name fits after seeing the size of your turbo! :bigtu: .

:bigtu: :bigtu: :bigtu:


Originally Posted by brgracer (Post 49674)
As for tuning, his setup, while more complicated in terms of wiring and the extra rail, should actually be easier to tune. Off boost the stock ECU controls everything with the stock injectors so nothing has changed or needs to be done, and in boost the emanage simple retards timing and adds fuel to the extra set of injectors. It actually makes the off boost tuning that you usually need for much larger injectors non-existent so no lumpy idle or off boost issues.

Something like that...

We have made some little changes at off boost situation (advance timing and some changes to the additional inj.) and at boost we are using the sub inj. map and the other 2 maps for retard the timing and addit. inj.

TheBandit 10-14-2006 10:07 AM

Nice Job, I was once going to do this, but at the time the second fuel rail scared me and I went to a standalone with 550's. Glad it works well for you.
-Michael-

BIGTURBO 10-14-2006 10:08 AM


Originally Posted by VRTSid (Post 49681)
how does that fuel rail attach to the additional injectors? I dont see a bracket or is it somthing else?

The brackets are from the down side, u can't see them in the foto.

Actually u can see them making zoom to the picture.

BIGTURBO 01-21-2008 03:00 PM

Update with some changes (cams,turbo manifold,external wg,radiators,transmission,shocks,gauges,etc)

My set up now, is

ENGINE 1600cc Β6 DOHC 16v
JE pistons custom order 79mm
TOTAL SEAL rings gapless 2nd
PAUTER rods
COMETIC head gasket
ARP bolts
High quality main and rod bearings
ΗΚS cams 264ο
CR 9,3/1
Τurbo GT2876R
TIAL external wastegate 38mm
Custom long tubular manifold with 42 mm pipes
Downpipe and exhaust 3"
High pressure oil feed-return and water lines
Full inox 60mm piping
SAMCO hoses
Ιntercooler tube and fin 24x72x6 cm
FORGE blow off valve
Intake manifold custom 8 injectors set up with custom stainless fuel rail
4 extra injectors bosch 320 cc/min
4 stock injectors 1.8 230 cc/min
WALBRO HP 255 lt/hr fuel pump
ADR aluminium radiator
Thermostat 82ο
TRD 1,5 bar radiator cap
MAZDASPEED oil cap
MAGNECOR kv85 plug wires
DENSO platinum plugs
SIMOTA cone air filter
SIMOTA breather filter
ECU stock with overclock for rising the rev limiter
GREDDY E-manage blue + GREDDY map sensor 3.5 bar
GREDDY Profec b-spec II boost controler
AUTOMETER boost gauge
AUTOMETER pyrometer
AUTOMETER wideband kit
RX7 FD3s transmission
220mm flywheel from bp engine
Custom 6-pad clutch kit
EIBACH springs
KYB AGX
BMW 325 E36 front brake calipers
High performance 288mm rotors
High pressure brake lines
ADVANTI 15" lightweight wheels
ΤΟΥΟ R888 205/50/15 tires
MAZDASPEED motor mounts


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