DIY Turbo Discussion greddy on a 1.8? homebrew kit?

saving Stock rods by keeping peak torque low ?

Thread Tools
 
Search this Thread
 
Old 10-17-2012, 10:11 PM
  #21  
Junior Member
Thread Starter
 
AllSystemsNominal's Avatar
 
Join Date: Feb 2012
Posts: 85
Total Cats: 1
Default

Originally Posted by Boosted Escort
I made 280 whp with a holset hy35 on a stock BP until the oil pump blew. another guy on clubprotege made 300hp on a stock BP. he had an aem stinger with a good tune that motor lasted for two years and then the oil pump gears shattered. I could probably list a dozen who have been around 300whp with stock internals granted some of them didn't last that long. its all in the tune.
Just curious were you running a stock or lightened flywheel ?

Im planning to run a stock flywheel with a FM clutch. With all the vibrations that are going on at the crank with 250whp using a light weight flywheel seems like a bad idea
AllSystemsNominal is offline  
Old 10-17-2012, 11:10 PM
  #22  
Senior Member
iTrader: (2)
 
inferno94's Avatar
 
Join Date: Sep 2008
Location: ON
Posts: 521
Total Cats: 2
Default

FWIW I've been running 17psi-18psi (MBC) with a GT2560 on my stock 97 engine daily for a couple years. I do have minor oil consumption (.5L in 1500-2000km).

I only operate the car this way because I have a vvt head sitting there and intend to build a bottom end anyways.

YMMV
inferno94 is offline  
Old 10-18-2012, 10:38 AM
  #23  
Senior Member
iTrader: (1)
 
NiklasFalk's Avatar
 
Join Date: Jun 2006
Location: Sweden
Posts: 1,391
Total Cats: 63
Default

Originally Posted by AllSystemsNominal
Im planning to run a stock flywheel with a FM clutch. With all the vibrations that are going on at the crank with 250whp using a light weight flywheel seems like a bad idea
The flywheel side of the crank is held in place by the rest of the drive-train, worry about the oil-pump end instead.
Or are you planning to use 250+hp while free revving (or slipping the clutch massively)?
NiklasFalk is online now  
Old 10-18-2012, 01:59 PM
  #24  
Newb
iTrader: (1)
 
Boosted Escort's Avatar
 
Join Date: Jun 2010
Posts: 38
Total Cats: 1
Default

Originally Posted by AllSystemsNominal
Just curious were you running a stock or lightened flywheel ?

Im planning to run a stock flywheel with a FM clutch. With all the vibrations that are going on at the crank with 250whp using a light weight flywheel seems like a bad idea
Yes I was using a lightened flywheel. Shouldn't of been why it blew up though it was balanced and I had the stock harmonic balancer.
Boosted Escort is offline  
Old 10-18-2012, 10:01 PM
  #25  
Newb
 
imnatelol's Avatar
 
Join Date: Oct 2010
Posts: 12
Total Cats: 0
Default

Fwiw I was using the fidanza FW with 244hp 218Tq and it felt fine and never gave me a problem
imnatelol is offline  
Old 10-19-2012, 12:32 AM
  #26  
Junior Member
Thread Starter
 
AllSystemsNominal's Avatar
 
Join Date: Feb 2012
Posts: 85
Total Cats: 1
Default

Originally Posted by imnatelol
Fwiw I was using the fidanza FW with 244hp 218Tq and it felt fine and never gave me a problem
how many miles at 244whp and with what kind of abuse ?
AllSystemsNominal is offline  
Old 10-19-2012, 09:30 AM
  #27  
Senior Member
iTrader: (2)
 
inferno94's Avatar
 
Join Date: Sep 2008
Location: ON
Posts: 521
Total Cats: 2
Default

I have an ACT 13lb flywheel and it's great except if you like high load, low rpm driving. If you do your transmission will rattle, otherwise it allows for faster, smoother shifting. I've only had it for ~5000km.

Again, YMMV.
inferno94 is offline  
Old 10-19-2012, 04:41 PM
  #28  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,177
Total Cats: 1,681
Default

Originally Posted by thirdgen
Where is Paul when you need him...
All I can say is: stock block, gt2560, 18ish psi...319whp.
Paul actually sold his car and put that money into a business or something a few years back if I heard correctly.

There have been a few GT2560's on stock bottom ends making around 300hp reliably throughout the years. Saint_Foo was also pushing right around that much on his setup, and I know he beat the **** out of it. One thing is that just about every gt2560 making that sort of power is on an absurdflow setup.
shuiend is offline  
Old 10-20-2012, 07:58 PM
  #29  
Junior Member
Thread Starter
 
AllSystemsNominal's Avatar
 
Join Date: Feb 2012
Posts: 85
Total Cats: 1
Default

So when it comes time that I start tuning the spark am I correct in my thinking that the way to tell if my timing is too far retarded would be

1. get an EGT probe and watch for high temps (which I havent really planned to use on my setup)

2. Watch the AFRs and see if they start going richer
AllSystemsNominal is offline  
Old 10-20-2012, 08:14 PM
  #30  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

egt and afr won't tell you if you reached mbt.
well, egt might but still I wouldn't trust that at all.
only way to know is to get on a dyno and keep advancing til it stops making power or knocks. or you can do the whole butt dyno/virtual dyno thing but not as accurate.
18psi is offline  
Old 10-20-2012, 08:41 PM
  #31  
Junior Member
Thread Starter
 
AllSystemsNominal's Avatar
 
Join Date: Feb 2012
Posts: 85
Total Cats: 1
Default

Under 4k Im not really going for MBT. Id like to keep torque down a little lower than most people making 240-250whp in an effort to keep from bending rods. I should beable to keep the torque down by retarding the timing. But dont want to go too low and cause issues
AllSystemsNominal is offline  
Old 10-20-2012, 08:43 PM
  #32  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

so stay in the range most have it at and don't sweat it

I just see no reason to get an egt sensor/gauge unless you just want to

not running boost control going straight off the wastegate is the best way
18psi is offline  
Old 12-05-2018, 06:25 PM
  #33  
Retired Mech Design Engr
iTrader: (3)
 
DNMakinson's Avatar
 
Join Date: Jan 2013
Location: Seneca, SC
Posts: 5,009
Total Cats: 856
Default

Resurrection.

Conservative tune, stock engine, '99. Concern is rods, just like this thread.

Can I run 200- 210 Ft-Lbs torque safely as low as 3500 RPM, if the mini-turbo can make it? Right now I'm hitting it at about 4000, same as Karter74 did.
DNMakinson is offline  
Old 12-05-2018, 07:05 PM
  #34  
Elite Member
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default

You can run 200 ft lb at any rpm you want, but not 250.

We have done dozens of reliable 260rwhp cars making 220ftlb this way.

Dann
nitrodann is offline  
Old 12-06-2018, 03:37 PM
  #35  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,104
Total Cats: 217
Default

I use boost control to ramp in boost slowly with rpm, 10psi at 4k and ramp to 15 by 5,500 rpm. Never on a Dyno but runs mid 12's @108 which is enough to be solidly in the mid 2xx's
Bronson M is offline  
Old 12-06-2018, 06:40 PM
  #36  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,099
Default

I would theorize that the RPM doesn't matter, but the ignition timing matters a great deal. Lots of ignition timing = tons of peak cylinder pressure. In order to get big torque from a turbo before the cams are in their sweet spot, people typically pile in the timing, which bends rods. Keep the timing soft and you can probably make 220wtq at 3000rpm on a stock motor if you want to.
Savington is offline  
Old 12-06-2018, 06:52 PM
  #37  
Elite Member
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default

Honestly, I've heard a compelling argument that you can run even more torque in the top end because the force is applied for a smaller period of time when rpm is highest. But I still stick with 220ftlb and make certain the timing is very soft in the 3000-4500rpm range.

Dann
nitrodann is offline  
Old 12-06-2018, 06:55 PM
  #38  
Senior Member
iTrader: (1)
 
Bronson M's Avatar
 
Join Date: Feb 2015
Posts: 1,104
Total Cats: 217
Default

It's a combo of both, less air and fuel in the cylinder sparked closer to MBT will make the same power as more air/fuel sparked later in the cycle. I like to spark the mix earlier in the cycle with a rich mixture, helps to dampen that cylinder pressure spike and keep an even pressure on the piston through out the cycle.

To your point timing is very important but it gets to be a lot easier to control with less boost pressure.
Bronson M is offline  
Old 12-06-2018, 07:02 PM
  #39  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,099
Default

Originally Posted by nitrodann
Honestly, I've heard a compelling argument that you can run even more torque in the top end because the force is applied for a smaller period of time when rpm is highest. But I still stick with 220ftlb and make certain the timing is very soft in the 3000-4500rpm range.
There is no time component when it comes to a force applied to a body, though. The force is applied, and the body can withstand it, or the body can't.
Savington is offline  
Old 12-06-2018, 07:12 PM
  #40  
Elite Member
 
nitrodann's Avatar
 
Join Date: Apr 2010
Location: Newcastle, Australia
Posts: 2,826
Total Cats: 67
Default

It certainly takes a period of time for force to bend something, and the combustion period is an extremely short time at 7500rpm. So without further knowledge, its a compelling idea for me, but I am not sure whether it is true or if the effect is significant enough to be relevant.

Dann
nitrodann is offline  


Quick Reply: saving Stock rods by keeping peak torque low ?



All times are GMT -4. The time now is 04:39 AM.