DIY Turbo Discussion greddy on a 1.8? homebrew kit?

TDR i/c allows way more air to the radiator

Old 08-07-2007, 11:52 PM
  #21  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

Oh, and it looks like coolant temps are significantly cooler. On a certain mountain run, temps remained barely above my t-stat cracking temperature, while with the AVO ic it would go about 5°C hotter.
JasonC SBB is offline  
Old 08-08-2007, 08:13 AM
  #22  
Senior Member
iTrader: (14)
 
brgracer's Avatar
 
Join Date: Nov 2004
Location: Ambler, PA
Posts: 1,275
Total Cats: 1
Default

Nice work! Always nice to see actual numbers (even if ecu estimates) vs. "it felt faster."

On a completely different note, did ya get the coils I sent yet?
brgracer is offline  
Old 08-08-2007, 09:04 AM
  #23  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

jason- how is it positioned relative to the AVO? fore/aft? up/down?
m2cupcar is offline  
Old 08-08-2007, 10:20 AM
  #24  
y8s
2 Props,3 Dildos,& 1 Cat
iTrader: (8)
 
y8s's Avatar
 
Join Date: Jun 2005
Location: Fake Virginia
Posts: 19,338
Total Cats: 573
Default

Originally Posted by JasonC SBB
Results:

- spoolup, no change
- topend, slight discernible advantage to AVO (~2%, could be meas error, AEMlog acceleration function)
- temp rise during a 2nd gear run: 4°C vs. 6°C, advantage AVO i/c, BUT the temps drop back down more quickly with the TDR. The AVO appears to have more thermal mass but heatsoak, the TDR airflow cools it down quick. Peak temps on the track, unknown.

I have yet to measure pressure loss.
was the avo bar and plate?
y8s is offline  
Old 08-08-2007, 11:03 AM
  #25  
Elite Member
iTrader: (9)
 
TurboTim's Avatar
 
Join Date: Jun 2006
Location: Chesterfield, NJ
Posts: 6,892
Total Cats: 399
Default

Originally Posted by JasonC SBB
Yes the AVO is bar/plate.
TurboTim is offline  
Old 08-08-2007, 01:06 PM
  #26  
y8s
2 Props,3 Dildos,& 1 Cat
iTrader: (8)
 
y8s's Avatar
 
Join Date: Jun 2005
Location: Fake Virginia
Posts: 19,338
Total Cats: 573
Default

thanks timmy.

Originally Posted by jasonc sbb
Results:

- spoolup, no change
- topend, slight discernible advantage to AVO (~2%, could be meas error, AEMlog acceleration function)
- temp rise during a 2nd gear run: 4°C vs. 6°C, advantage AVO i/c, BUT the temps drop back down more quickly with the TDR. The AVO appears to have more thermal mass but heatsoak, the TDR airflow cools it down quick. Peak temps on the track, unknown.
so basically the generalizations about how bar and plate vs tube and fin compare is supported.

a thick-wall square-cornered extrusion behaves like a big heatsink and a smooth tube lets air flow around it better.
y8s is offline  
Old 08-08-2007, 01:17 PM
  #27  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

I remember when "bar-n-plate" was cool
m2cupcar is offline  
Old 08-08-2007, 02:08 PM
  #28  
Elite Member
iTrader: (9)
 
TurboTim's Avatar
 
Join Date: Jun 2006
Location: Chesterfield, NJ
Posts: 6,892
Total Cats: 399
Default

Starion baby!
TurboTim is offline  
Old 08-08-2007, 08:20 PM
  #29  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

It's not just that the tubes are smoother, the opening area of the tdr is much greater. Look at the closeups.

The AVO is a very good i/c; just needs a BEGI scoop. 8-p
JasonC SBB is offline  
Old 08-09-2007, 08:54 AM
  #30  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

"opening area" - as in the area between the tubes- right? The area where the air passes through looks to be twice the thickness of the tube on the TDR, whereas it's the same thickness on the bar and plate. (I think that's your point) Same number of tubes on both ICs?

I wished I liked the wizdom front end, because it looks like it would dramatically increase the front end air flow - the scooper just looks too "form follows function". It would be nice to resolve it in a spoiler.
m2cupcar is offline  
Old 08-09-2007, 12:35 PM
  #31  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

Exactly. However that would suggest a higher pressure loss for the intake airflow. Given that it's not the case, plus the poorer intake air heat shedding, it's possible the TDR has fewer internal turbulators for the intake airflow.

Last edited by JasonC SBB; 08-09-2007 at 12:47 PM.
JasonC SBB is offline  
Old 08-09-2007, 01:23 PM
  #32  
Senior Member
iTrader: (1)
 
PaKMaN's Avatar
 
Join Date: Oct 2006
Location: Burbank, CA
Posts: 536
Total Cats: 0
Default

Originally Posted by m2cupcar
"opening area" - as in the area between the tubes- right? The area where the air passes through looks to be twice the thickness of the tube on the TDR, whereas it's the same thickness on the bar and plate. (I think that's your point) Same number of tubes on both ICs?

I wished I liked the wizdom front end, because it looks like it would dramatically increase the front end air flow - the scooper just looks too "form follows function". It would be nice to resolve it in a spoiler.
hmmm that wizdom front end isn't that bad on a white miata
PaKMaN is offline  
Old 08-09-2007, 01:24 PM
  #33  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

Wished I could log the boost levels and air temps pre and post IC with my ecu.

I like the wizdom the best of the "typical" miata aftermarket fronts, just like the OE nose with the OE spoiler better.
m2cupcar is offline  
Old 08-10-2007, 01:48 AM
  #34  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

Originally Posted by m2cupcar
Jason- what are you referring too? the position of the TDR (isn't that the tilt for over the rad pipes)? or the actual intercooler construction?
It leans into the mouth at the top. The AVO was vertical.
I noticed that with the TDR, there was a much bigger gap for air to go above the i/c into the radiator. The gap is between the i/c and the bumper horizontal steel box section. In the AVO the gap could barely pass a finger.
JasonC SBB is offline  
Old 08-10-2007, 01:54 AM
  #35  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

Today in 85°F weather, 80 mph on the freeway for 20 mins, the a/c, coolant, and oil temps were noticeably cooler. Coolant was ~ 85°C, oil was 87°C max. Small oil cooler in foglight hole. Normally things would be at least 5°C hotter. I'm pleased.
JasonC SBB is offline  
Old 08-10-2007, 08:58 AM
  #36  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

Similar to the barNplate vs. tubeNfin argument - is the spacing between heat exchangers. I followed the the thinking that they should all be sandwiched together (I'm assuming your AVO was this way) so that the oncoming wouldn't create a path around the IC. Of course given you're results, it doesn't seem to matter since the coolant temp has improved and your air temps are too.

I guess you'd really need to put the AVO cooler back in their at the same position/angle to make this a legitimate comparison.
m2cupcar is offline  
Old 08-20-2007, 10:28 PM
  #37  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

So it was a bit hot today and I took the car to my 2 steep cooling system torture test hills. Talked my way out of a 62 in a 40 ticket on the way there. Road was really wide and really deserted with 6 stinkin' lanes. Rich people complaining...

Result: the coolant is at LEAST 5°C cooler than before in similar conditions. That would mean my car can do track days in at least 10°F hotter weather than before.
JasonC SBB is offline  
Old 08-20-2007, 11:02 PM
  #38  
Elite Member
iTrader: (5)
 
m2cupcar's Avatar
 
Join Date: Jan 2005
Location: Atlanta
Posts: 7,482
Total Cats: 372
Default

Wonder if the gap between the two is also cutting back on any IC heat soak from the rad...
m2cupcar is offline  
Old 08-29-2007, 06:44 PM
  #39  
Elite Member
Thread Starter
 
JasonC SBB's Avatar
 
Join Date: Jul 2005
Posts: 6,420
Total Cats: 84
Default

So today it was 98°F out, and I took the car to my torture test hill again.
Result: coolant 107°C, oil 108°C at the top of the hill.
During freeway cruise, coolant was barely 94°C and oil barely 100°C.

With my old i/c, I would get about 114°C coolant and ~115°C oil at the top of the hill under these conditions, and maybe 103°C coolant and 110°C oil during cruise.

A/C was also very comfy on '3', and I'm an a/c fiend.

Peak intake air temps were 55°C; at the bottom of the hill it was 45°C. The highest rise was 6°C, from 8 seconds of partial boost.
JasonC SBB is offline  
Old 08-29-2007, 07:11 PM
  #40  
Elite Member
iTrader: (8)
 
fmowry's Avatar
 
Join Date: Sep 2006
Location: Severn, MD
Posts: 1,907
Total Cats: 6
Default

So now we need to find an equivalent of this core on ebay.

Frank
fmowry is offline  

Thread Tools
Search this Thread
Quick Reply: TDR i/c allows way more air to the radiator



All times are GMT -4. The time now is 07:15 AM.