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Big Fans Killing Engine at Idle

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Old 08-23-2020, 03:52 PM
  #21  
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Originally Posted by Higgs Boson
I am used to tuning cars that allow you to set fan speed vs coolant temp so the fan runs at 20% or whatever a lot to maintain a target temp. I don't see a table for that in the MS. It's all or nothing, which is annoying.
You can use the generic pwm outputs to run the fan at different load based on CLT.

Advanced Engine > Generic PWM output A
Set load axis to coolant and fill in the blanks.
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Old 08-23-2020, 04:15 PM
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Originally Posted by petefunk
You can use the generic pwm outputs to run the fan at different load based on CLT.

Advanced Engine > Generic PWM output A
Set load axis to coolant and fill in the blanks.
Nice. They are wired to PWM 2, so I should turn off Fan Control and enable it through the generic PWM 2? Thank you.



Last edited by Higgs Boson; 08-23-2020 at 04:25 PM.
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Old 08-23-2020, 04:27 PM
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I had mentioned that in post 11. The table gives more adjustability then the curve. Unfortunately you will need a solid state relay or a pwm controller in order to do that unless the fans have a built in controller as with the brushless fans that fm sells. Supposedly with the ms3 you really need a controller that will output a high frequency from a lower frequency input because the ms3 does not go high enough to have a smooth operation.
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Old 08-23-2020, 05:24 PM
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I have similar problem with my big SPAL fans. I'm building a custom PWM fan controller to solve this problem. See my build thread for details.
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Old 08-23-2020, 06:00 PM
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Originally Posted by LeoNA
I had mentioned that in post 11. The table gives more adjustability then the curve. Unfortunately you will need a solid state relay or a pwm controller in order to do that unless the fans have a built in controller as with the brushless fans that fm sells. Supposedly with the ms3 you really need a controller that will output a high frequency from a lower frequency input because the ms3 does not go high enough to have a smooth operation.
my bad. what is a high enough frequency? Looks like the MS3 will max at 250hz.

Last edited by Higgs Boson; 08-23-2020 at 06:12 PM.
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Old 08-23-2020, 06:48 PM
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Have you thought about the Ford Fusion/c6 corvette pwm controller or the standard products RY330k?





Originally Posted by patsmx5
I have similar problem with my big SPAL fans. I'm building a custom PWM fan controller to solve this problem. See my build thread for details.
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Old 08-24-2020, 12:10 PM
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I need to follow this thread more closely. I have a 13 inch single spal fan and I have been playing with a more aggressive fan idle duty adder, but the problem is the idle duty needed to start the fan is vastly different than the one to keep the fan running because of current in rush. So with the fan on and coming to a stop my closed-loop idle cells get extra duty thrown at them and my idle is increased until the megasquirt can compensate. It is not terribly fun in stop and go traffic on a hot day.
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Old 09-10-2020, 02:41 PM
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I got the new engine installed with the new fan, rad and pwm controller. The controller works very good. There is no noticeable change in idle when the fan comes on because of the soft start. The SPM rad with one 13" fan is better then the previous CSF rad with twin 12" spal fans. The controller is a little on the big side but I was able to mount it in front of the passenger side head light so it is not visible.





Last edited by LeoNA; 09-10-2020 at 08:23 PM.
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Old 09-10-2020, 03:19 PM
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Originally Posted by LeoNA
I got the new engine installed with the new fan, rad and pwm controller. The controller works very good. There is no noticeable change in idle when the fan comes on because of the soft start. The SPM rad with one 13" fan is better then the previous CSF rad with twin 12" spal fans. The controller is a little on the big side but I was able to mount it in front of the passenger side head light so it is not visible.



Are you treating the PWM Fan controller as a fancy soft start unit or are you actually using PWM based on coolant temperature?
I've been thinking about using a PWM fan controller just for soft start and letting the megasquirt control the temperature on and off as it always has.
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Old 09-10-2020, 05:49 PM
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Old 09-10-2020, 06:28 PM
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This isn't what I would call a fan controller. What it really is is a solid state relay. A PWM output on the megasquirt is being used to control the relay.

Props awarded for bringing these up though. I had been hoping to find a reliable high current SSR and these should be perfect. The ry330k is the OEM fan relay for early 2000's Grand Cherokees. You can also get a solid state fan relay from the 01-07 caravan/town and country. There are far more of these in my local junkyard than c6 corvettes or fusions.

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Old 09-10-2020, 06:37 PM
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I was going to use the RY330 style of SSR but supposedly the MS does not run the fans well with it because the output frequency is the same as the input. The ford fusion/C6 unit has a constant 19khz output regardless of the input. Because of that and the soft start/shut down is why I refer to it as a controller instead of just and SSR. SSR's are just a switch.
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Old 09-10-2020, 06:50 PM
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More excellent info that I wasn't aware of since I hadn't watched the second video you posted. A non issue for my application but good to know.
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Old 09-10-2020, 07:19 PM
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There's some pretty cool stuff happening over in patsmx5's build thread. He's been designing his own pwm fan controller as well. Neat stuff!
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Old 09-11-2020, 01:41 PM
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So... here's my question. For you guys that use the pwm fan controller, how are you compensating for coolant temp and idle air control valve? It made sense that when the fan is on the iacv needs to kick up to compensate for the load that is drawn. A single spal 13 fan draws quite a bit. Or in practice when using pwm does it not matter?
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Old 09-11-2020, 01:44 PM
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Also, is this the unit you guys are talking about when you mention the ford fusion one?

8g13-8c609-ab

https://www.ebay.com/itm/Coolant-Fan...AAAOSw2NBesvTt

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Old 09-11-2020, 04:32 PM
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The plug is hard to get. I went the salvage route for this reason and got both for $25. I'm using the middle size 13" spal which draws 11amps may move to the 20amp unit if needed. If I remember correctly there is a pwm voltage compensation for the IAC. I guess it does not matter if your using closed loop idle as most are.

Fusion:

https://www.rockauto.com/en/moreinfo...441690&jsn=663

C6 vette
https://www.rockauto.com/en/moreinfo...432065&jsn=904

Last edited by LeoNA; 09-12-2020 at 01:19 PM.
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Old 09-12-2020, 01:29 PM
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I'm would like to have a readout of the fans speed in % as it is programed in the pwm "a" table but I cant find an output channel for the tables value/generic pwm output A. Coolant and pwm a_load both give the temp. Is there a way to add an output channel?
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Old 09-12-2020, 05:55 PM
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Originally Posted by LeoNA
I'm would like to have a readout of the fans speed in % as it is programed in the pwm "a" table but I cant find an output channel for the tables value/generic pwm output A. Coolant and pwm a_load both give the temp. Is there a way to add an output channel?
You just want to have a tunerstudio gauge that shows duty cycle of the output? I'm using FW 1.5.1 and it has this option that I believe will show that.


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Old 09-13-2020, 06:35 PM
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That worked thanks.
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