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Anyone have any brake questions?

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Old 04-03-2017, 10:39 AM
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To get a little personal here. Brake marketing is an interesting marketing technique. most manufacturers avoid displaying hard numbers and testing results. instead, they go straight for "Telling you what you want to hear". To the credit of manufacture, the ones that do display raw data are certainly overlooked by consumers. I know one manufacturer that displays everything and consumers don't really give them a second look. it's excellent for me because I know what I'm looking at and can recommend their products easily. I'm referring to Padgid.
To brake down the PFC compounds, you listed as there appears to be some confusion. PFC's naming system at best is strange. the compound number does not relate to the Tq output. after working there I still have no idea how they get the numbers. I wish they would stop that lol. to explain. -the PFC 01 is a mild Tq pad. near .45mu it is being replaced by the 11.it is Incredibly constant as it holds it's Tq within a 4% window from 200*-1600*. Drivers love it because it's modulation. the 01 will modulate slightly even after the driver releases the pedal. giving improved trail braking. this makes it faster and a real driver loves it. -PFC 11 compound is near .47mu but with more consistent Tq under 400*. the 01 was 4% consistent, the 11 will be closer to 3%. -PFC 97 is the low Tq offering. .38-.41mu. it's not as consistent at the 01/11, say 6%. it will peak out at a lower temp near 1400*. This pad is excellent for to traction or low grip. example being inexpensive tires or dirt.
-PFC 14 and 13 have gone away drivers didn't like them, so the 97 is here to stay until the 19 comes out.


The NC. the huge issue with that car is the pad thickness and a higher GC. it loves to eat up brake pads. the only thing we found that could make the pads last long enough where the padgid yellows. that being said you will need a fairly grippy tire. not the worst thing in the world.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-03-2017, 12:08 PM
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I used to assume PFC naming convention referred to year of introduction, ala Soviet tanks, based on no actual knowledge whatsoever.

Current car I'm sharing (so both drivers are pretty green) is for SCCA T4, so sort of like a grown up Spec Miata on 225 wide R6s; we're running DTC-60s in a "well, a competent shop recommended it" sense but I came to the realization that using publicly available info, it's hard for me to verify that's anything other than "a reasonable choice in Hawk's line because they use similar verbiage to what PFC says about the 01/11". I'm a test engineer in my day job, so that bothers me, and while I'm sure I could build a brake pad dynamometer, I don't really want to as an engine dyno project is crazy enough.

*quickedit* What I mean is, it bothers me in the sense where it doesn't seem like the data I want is just available. I can figure out roll centers, ride frequency, basic shock valving, etc etc etc ad nauseum, but it seems like "this pad does X better, this pad does Y better", the data's mostly not out there.

Hadn't heard much about Pagid - but poking at their literature, I'm assuming that their friction numbers are ... less suspect than Hawk's advertised numbers heading towards a Mu of 0.8 or so. The RSL29 and RSL19 look like pretty reasonable options assuming I'm reading the catalog right... might have to try to find some for after this set of Hawks goes away.
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Old 04-03-2017, 12:23 PM
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Originally Posted by OGRacing
please be aware you have deep groves cut into the rotor, it looks like you have a contamination issue. the transfers layer is only applied to wat looks like 20% of the rotor. far from ideal. what we want to see is an even blue tint threw out the rotor. please do watch your lug holes. as you appear to have a large gap around the lugs. this could cause the rotor to rock back and forth cutting your lugs. if you ignore that for too long it can cause a wheel to pop off during competition.
I have deep grooves I can't feel with my fingernail? Weird!

The friction layer is fine. After the first few laps on the track, it evens out after everything reaches operating temperature. On the drive home, while running too cool thanks to the ducts, the friction layer is knocked off in rings, but there is still plenty of stopping power for street driving. This "problem" is self-correcting and not a real issue.

The studs are fine. I check every aspect of my brakes after every track day, and there are no signs of stud damage.

Thank you for your concern, however.
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Old 04-03-2017, 02:34 PM
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Originally Posted by mekilljoydammit
I used to assume PFC naming convention referred to year of introduction, ala Soviet tanks, based on no actual knowledge whatsoever.

Current car I'm sharing (so both drivers are pretty green) is for SCCA T4, so sort of like a grown up Spec Miata on 225 wide R6s; we're running DTC-60s in a "well, a competent shop recommended it" sense but I came to the realization that using publicly available info, it's hard for me to verify that's anything other than "a reasonable choice in Hawk's line because they use similar verbiage to what PFC says about the 01/11". I'm a test engineer in my day job, so that bothers me, and while I'm sure I could build a brake pad dynamometer, I don't really want to as an engine dyno project is crazy enough.

*quickedit* What I mean is, it bothers me in the sense where it doesn't seem like the data I want is just available. I can figure out roll centers, ride frequency, basic shock valving, etc etc etc ad nauseum, but it seems like "this pad does X better, this pad does Y better", the data's mostly not out there.

Hadn't heard much about Pagid - but poking at their literature, I'm assuming that their friction numbers are ... less suspect than Hawk's advertised numbers heading towards a Mu of 0.8 or so. The RSL29 and RSL19 look like pretty reasonable options assuming I'm reading the catalog right... might have to try to find some for after this set of Hawks goes away.
Completely understand your frustration. I am not a graduate engineer but I've taken a lot of the classes. math is fun for me. Padgid lists the heat to Tq numbers. they appear to be accurate, and are backed up with results seen at the track.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-03-2017, 02:51 PM
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Originally Posted by OGRacing
Completely understand your frustration. I am not a graduate engineer but I've taken a lot of the classes. math is fun for me. Padgid lists the heat to Tq numbers. they appear to be accurate, and are backed up with results seen at the track.
Well, like I implied anyway, I'll give you a ring once we're out of pads. Thanks for the help; maybe I should do a brake dyno, heh heh.
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Old 04-03-2017, 03:07 PM
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Originally Posted by mekilljoydammit
Well, like I implied anyway, I'll give you a ring once we're out of pads. Thanks for the help; maybe I should do a brake dyno, heh heh.
if you want to I got a set of PFC 7752 in 97 and 01 ready to go. plenty of places will dyno them. pro-systems in NC comes to mind.
even fewer manufacturers will offer them to test.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-03-2017, 06:08 PM
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Originally Posted by OGRacing
pplease do watch your lug holes. as you appear to have a large gap around the lugs. this could cause the rotor to rock back and forth cutting your lugs. if you ignore that for too long it can cause a wheel to pop off during competition.
That looks like normal gap to me, these look larger because the insides of the holes are black. If the rotor is moving once the wheels are torqued your lug torque spec is too low.
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Old 04-03-2017, 06:08 PM
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That actually gives me an idea. I'm going to see what they charge because I don't have any idea whatsoever.
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Old 04-03-2017, 06:15 PM
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Originally Posted by mekilljoydammit
That actually gives me an idea. I'm going to see what they charge because I don't have any idea whatsoever.
it's not cheap. and i know you need to provide the caliper and a rotor for each pad.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-03-2017, 06:24 PM
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Yeah, I'll see what "not cheap" is. It has to be less than the cost of making my own test rig though, maybe.
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Old 04-04-2017, 08:55 AM
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Originally Posted by mekilljoydammit
Yeah, I'll see what "not cheap" is. It has to be less than the cost of making my own test rig though, maybe.

exactly. when I was at PFC we had an entire wing dedicated to brake dynos. took the space of a 2 car garage for each one. chances are pro-systems has already tested most compounds. they cannot disclose the data without payment, but they can tell you about different compounds. it's going to be very similar to what I report. as john is my primary source for information on products that I haven't seen the testing.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-04-2017, 09:23 AM
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Yeah, from doing customer testing in other fields, I have no expectation of getting data from a 3rd party test lab unless I'm sending them the pieces to test it - I'd expect that everyone who sent parts in to have tested owns their data and has NDAs etc. I kinda have some high-minded idea of, in the spirit of this place and sharing info, organizing a crowdfunded test using sizes and compounds that are relevant to Miata stuff, but I haven't gotten a response back on even ballpark pricing (mind, it's been less than 24 hours)

Do you have any experience with how big of a drive motor you'd need on a brake dyno? I mean, I know to simulate a braking event it's going to be a lot, but I wonder if 10-20hp might be adequate for a slower analysis of mu vs temperature or if the fidelity would be too far off.

... ugh. Need to finish the engine dyno project first.
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Old 04-04-2017, 09:30 AM
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Originally Posted by mekilljoydammit
Yeah, from doing customer testing in other fields, I have no expectation of getting data from a 3rd party test lab unless I'm sending them the pieces to test it - I'd expect that everyone who sent parts in to have tested owns their data and has NDAs etc. I kinda have some high-minded idea of, in the spirit of this place and sharing info, organizing a crowdfunded test using sizes and compounds that are relevant to Miata stuff, but I haven't gotten a response back on even ballpark pricing (mind, it's been less than 24 hours)

Do you have any experience with how big of a drive motor you'd need on a brake dyno? I mean, I know to simulate a braking event it's going to be a lot, but I wonder if 10-20hp might be adequate for a slower analysis of mu vs temperature or if the fidelity would be too far off.

... ugh. Need to finish the engine dyno project first.

the ones we used were huge! i guess 100+ hp. they needed to simulate worst possible conditions so slowing 4000lbs NASCAR from 200-160mph for 3 hours.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-04-2017, 09:35 AM
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Makes sense; the higher up the hierarchy you're getting, the closer you're going to want to get to full scale for everything.

*edit* I don't expect an answer to this, I'm just thinking, if you restricted airflow to the rotor so that the temperature climbed through the test range, maybe you could get a mu vs temperature curve that's still accurate enough for apples to apples comparison on the same test rig with a much lower power input. Might try it; the DAQ is the most expensive part and I already have that.
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Old 04-04-2017, 12:25 PM
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Why use a 100 hp brake dyno when you can use a 100 hp Ford Fiesta? Well, OK, probably a 60 hp Ford Fiesta, but...


--Ian
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Old 04-04-2017, 12:30 PM
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Well, it's hard to get repeatable data out of that, I'd imagine...
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Old 04-04-2017, 12:39 PM
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i <3 ultimate car brake test video
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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Old 04-04-2017, 01:56 PM
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I literally laughed out loud when I saw he was wearing a plastic face shield inside the car.

At about 6:50 "Yeah, this went really well!" bwahahahaha.
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Old 04-04-2017, 04:37 PM
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"Holy sheet! I do accidental burnout!"

I'm glad I was just drinking water then.
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Old 04-10-2017, 09:28 AM
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Originally Posted by KMag
Are you familiar with Coleman Racing Products, and how would you rate their rotors?

They are a company that's easy to work with to get custom sizes. You'll see a lot of little shops offering "Company xyz selling xyz rotors" those are often Coleman. the reports i've gotten back from customers that have tried them. they did pick up life and speed over willwood, but they did not outlast the PFC. generally, people that used a PFC rotor went back to it. if I was looking to build a rear kit I would use Colman's without worry. a front kit I would pick something with better life.
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Originally Posted by Mobius
Hopefully so, but let's hope it's never necessary. Experiencing your safety gear in action is ... not optimal.
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