Miata Turbo Forum - Boost cars, acquire cats.

Miata Turbo Forum - Boost cars, acquire cats. (https://www.miataturbo.net/)
-   Build Threads (https://www.miataturbo.net/build-threads-57/)
-   -   300hp to 400hp upgrade (https://www.miataturbo.net/build-threads-57/300hp-400hp-upgrade-91918/)

iDizzle 12-04-2017 06:49 PM

All the races cars do it, you didn't know? Someone on the internet told me so.

elior77 12-05-2017 03:37 AM

https://cimg1.ibsrv.net/gimg/www.mia...f565fc246.jpeg

https://cimg4.ibsrv.net/gimg/www.mia...970b80315.jpeg

sixshooter 12-05-2017 07:08 AM

You're gonna have a bad day. Downpipe needs to be shielded from speedo/throttle cables, wires, brake lines, proportioning valve, and heater hoses when you are finished.

elior77 12-05-2017 07:25 AM

Here it is

https://cimg1.ibsrv.net/gimg/www.mia...47d9d1a25.jpeg

olderguy 12-05-2017 08:24 AM

Oil line is twisted and crimped at the turbo.

elior77 12-05-2017 08:29 AM

I know I'll take care of that.

elior77 12-23-2017 12:40 AM

Very soon

https://cimg0.ibsrv.net/gimg/www.mia...578a6b8cf.jpeg

https://cimg1.ibsrv.net/gimg/www.mia...b0d0c469e.jpeg

ysleem 02-25-2018 08:33 PM

What ever happened? All is well with the car I take it?

elior77 02-28-2018 06:04 AM

Got the car started after a long year ! very happy :) now some wiring of all the new stuff I got on the engine and all is ready for dyno powaa

https://cimg2.ibsrv.net/gimg/www.mia...db96b70b7.jpegNA to NB coils harness
https://cimg6.ibsrv.net/gimg/www.mia...5bccf6e32.jpegNA to EV14, dash clt, ecu clt and vvt harness
https://cimg7.ibsrv.net/gimg/www.mia...184e02308.jpegfirst time tuning the new engine :)
https://cimg4.ibsrv.net/gimg/www.mia...a3dcb6c32.jpegsome juice

miataman04 02-28-2018 09:16 AM


Originally Posted by Girz0r (Post 1455075)
You don't like balloons?

https://i.imgur.com/4RAHvph.gif?

I'm a little late to the game here, this made me spit my coffee out. lolololol

I do like how clean that intercooler piping is.Seems like I've seen that on another friends car? What kind of hoses are those? FM uses noodles, they claim they are good for 30psi I think they are 4 ply.

elior77 03-04-2018 04:48 AM

First start !




https://cimg2.ibsrv.net/gimg/www.mia...1275d2a266.jpg

jonboy 03-07-2018 12:13 PM

Have you test refitted the bonnet to confirm it will still close properly?

May be worth doing that before you put the hose clips on....

psyber_0ptix 03-07-2018 12:36 PM

I couldn't get metal pipes to fit without interference on a shaved hood. I'm interested to see if this fits. is this 2" ?

elior77 03-07-2018 03:56 PM

The pipes are 2", 90deg bend with a 2" radius... not easy and not cheap... test fitted, it all fits very well, this is one of three mx5 that get the same over the rad setup.

https://cimg7.ibsrv.net/gimg/www.mia...19a08a05cf.jpg

psyber_0ptix 03-07-2018 04:05 PM

That's awesome. I wish it'd work with 2.25 and 2.5". Alas silicone for me.

ryansmoneypit 03-07-2018 05:43 PM

Will 2" support 400 HP?

sixshooter 03-07-2018 07:46 PM


Originally Posted by ryansmoneypit (Post 1470587)
Will 2" support 400 HP?

I don't think so

Leafy 03-07-2018 09:17 PM


Originally Posted by ryansmoneypit (Post 1470587)
Will 2" support 400 HP?

On a stock head 1.8 it ought to. Higher the boost you need to hit that power the less the smaller diameter will hurt you.

18psi 03-08-2018 12:31 AM


Originally Posted by Leafy (Post 1470619)
On a stock head 1.8 it ought to. Higher the boost you need to hit that power the less the smaller diameter will hurt you.

:rofl::rofl::rofl:

codrus 03-08-2018 01:19 AM

Back of the envelope calculations say 2 inches should flow 400 hp easily. The WRC restrictor is 34mm, at ambient pressure, and it limits cars to 300 hp. 2 inches is 51mm, which is more than double the area of the WRC restrictor, plus the air flowing through those pipes is pressurized so you're getting more mass of air for a given volume.

--Ian

sixshooter 03-08-2018 06:38 AM

How long is the WRC restrictor 2in wide? How long are the intercooler pipes 2in wide? Losses are real.

Don't get me wrong, I'm certain that 2 inch pipes could get to 400 horsepower, it just might take a lot more effort and therefore heat from the turbo to get there. If I was limited by some sort of rules for a particular racing series that would be one thing but for an open modification track build I would not consider it.

elior77 03-12-2018 07:03 AM

https://cimg2.ibsrv.net/gimg/www.mia...3ef67b146.jpegGetting ready :)

elior77 03-12-2018 08:25 AM

https://cimg5.ibsrv.net/gimg/www.mia...b5aee70ac.jpeg

miataman04 03-12-2018 09:51 AM

Thats a really neat way of doing the wiring.

Leafy 03-12-2018 09:36 PM


Originally Posted by sixshooter (Post 1470651)
How long is the WRC restrictor 2in wide? How long are the intercooler pipes 2in wide? Losses are real.

Don't get me wrong, I'm certain that 2 inch pipes could get to 400 horsepower, it just might take a lot more effort and therefore heat from the turbo to get there. If I was limited by some sort of rules for a particular racing series that would be one thing but for an open modification track build I would not consider it.

The pressure drop based on volume flow rate, hence I was saying the higher boost the motor the less the 2" is an issue. If you're running 30+ psi to hit 400hp and have a pretty short and straight piping path 2" is enough. I calculated it on my 1.8 and thats why I went with 2", and I calculated it again when I went to the 2.5 MZR that would make 400hp with 12-18psi and went with 2.5" IC piping. And why on a v8 that only takes 4-6psi to hit 400hp you need 3 or 3.5" IC piping.

elior77 03-15-2018 03:21 PM

Temp IC setup,

https://cimg8.ibsrv.net/gimg/www.mia...e40a35da2.jpegReady to boost


When I started testing the new engine I had stock fuel pump and aeromotive fpr, when I turned the key on (no crank) the fuel pressure would go up to 60psi~ and stay there...
After a day or two when I did that again I noticed the pressure would go to 60psi and then to 0.
I replaced the pump with a dw200 and the pressure acts the same, when the engine starts the fuel pressure is good and now tuned to 32psi~ idle and 43psi~ when on the throttle.

I have hard time cold starting and warm start is not perfect too, could be the 0 pressure before crank is to blame ? or just tune it ?

Is there any one way valve the failed ?

Thanks
Elior

Ted75zcar 03-15-2018 09:34 PM

Normal behavior afaik for the pressure. There is no check valve to prevent the pressure from going down after prime.

elior77 03-28-2018 06:32 AM

Turbo is dead :\ there was a little metal flack in the restrictor... could be the oil supply was interrupted...

https://cimg3.ibsrv.net/gimg/www.mia...e24095c1b.jpeg
https://cimg4.ibsrv.net/gimg/www.mia...1260973f7.jpeg

Turbo will some times spin normally and then stop and have a difficult point (all by hand)
Ordered a different one, maybe I'll get CHRA for this one.

Was there any way to avoid that damage ?
I run fine before boost, now it sound like a police siren when running.

The first oil filter came out ok, with very little metal dots if any.

Elior

ryansmoneypit 03-28-2018 07:08 AM

So you smoked the bearings in the turbo. I went back to see what turbo you had, and all I found was 5 pages of people telling you to not use that location for an oil feed, or risk the turbo AND head. Hope the head did ok.

live and learn I guess. Was looking forward to a dyno day.

psyber_0ptix 03-28-2018 07:32 AM


Originally Posted by ryansmoneypit (Post 1474306)
So you smoked the bearings in the turbo. I went back to see what turbo you had, and all I found was 5 pages of people telling you to not use that location for an oil feed, or risk the turbo AND head. Hope the head did ok.

live and learn I guess. Was looking forward to a dyno day.


Oh he took it post oil restrictor? That's what they do in Australia right?

elior77 03-28-2018 07:36 AM

You think it's the oil feed source location that caused the failure ?

ryansmoneypit 03-28-2018 08:03 AM

5 pages of people telling you it would fail. It failed. What do you think?

sixshooter 03-28-2018 09:39 AM


Originally Posted by sixshooter (Post 1452234)
I've seen the size of the oil orifice in the top of the block at the head gasket where it feeds oil to the Head. It is already quite small. Taking a lot of that oil away from the cams and valves might be a bit of an issue. And if you have a journal bearing turbo that might limit your oil a little as well.


Originally Posted by nitrodann (Post 1452425)
We've done over 100 easily.

We have had a bunch apart years after doing them and the cam journals and all wear surfaces look normal.

It's a super clean way to do it and seems to work fine... But that's just like... my opinion, man.

Dann


Originally Posted by elior77 (Post 1452435)
Thanks for the input Dan, I think I'll keep me sexy oil line :)

Hmmm.

elior77 03-28-2018 10:51 AM

I think the oil source was not filtered, the new built engine and head must gave some debris and probably that caused the partial blockage that killed the turbo.

The classic oil source is better in a sense that it is after the filter, that is the only pro as far as I know for now.

800$ turbo dead.
Next please :)

allready ordered

concealer404 03-28-2018 10:52 AM

Well, and as you were told for 5 pages, it has better flow. That's also a pro.

elior77 03-28-2018 11:01 AM

As far as I tested the flow is now issue.

ryansmoneypit 03-28-2018 11:07 AM

Well there we have it. its not a problem. Put the new turbo in and leave all the other stuff just like you had it. Do it for science.

Backing out now, I dont want this retardation to spread to my brain.

concealer404 03-28-2018 11:09 AM

Works fine. My turbo is trashed because of it, but it works fine.

Oh ok.

18psi 03-28-2018 11:14 AM

you guys still haven't figured out that he's special?

The feed line is not his only problem. in fact, it's probably the least of his problems.

elior77 03-28-2018 11:23 AM


Originally Posted by concealer404 (Post 1474352)
Works fine. My turbo is trashed because of it, but it works fine.

Oh ok.

As I wrote, there was a blockage in the restrictor, the flow is fine from the head, I tested it.

concealer404 03-28-2018 11:41 AM


Originally Posted by elior77 (Post 1474359)


As I wrote, there was a blockage in the restrictor, the flow is fine from the head, I tested it.

You literally posted, in this very thread, today, why all that is bad and why you should move your line. My mind is completely blown.

elior77 03-29-2018 06:12 AM

The turbo shop told me that there was no problem with the oil feed - the problem is external object that hit the compressor impeller - why no filter ? stupid me...

Well, https://cimg6.ibsrv.net/gimg/www.mia...958c015b3.jpeg
https://cimg7.ibsrv.net/gimg/www.mia...4eb85aac3.jpeg
more progress on the ignition system:

psyber_0ptix 03-29-2018 07:06 AM

Nice bracket

olderguy 03-29-2018 07:24 AM


Originally Posted by elior77 (Post 1474511)
The turbo shop told me that there was no problem with the oil feed - the problem is external object that hit the compressor impeller - why no filter ? stupid me...
more progress on the ignition system:

Think seriously 'bout getting a new shop.

sixshooter 03-29-2018 08:55 AM

So, no oil feed blockage even though you saw something caught in the restrictor?

No air filter element and something went through the compressor? I'd look inside the intercooler for it.

concealer404 03-29-2018 01:17 PM

Here you go.

https://www.maxgms.com/collections/t...sure-regulator

elior77 03-30-2018 05:01 AM

Thanks

elior77 04-10-2018 06:08 AM

Got my coils ready :)

Turbo is coming in today :)

https://cimg2.ibsrv.net/gimg/www.mia...e65e12d76.jpeg

elior77 05-09-2018 03:40 AM

Turbo is on - I took it for first ride :)

I noticed I can not log the crank process - the ecu will turn off and on and off... etc

any idea ?

Thanks

hi_im_sean 05-09-2018 10:56 AM

Is your battery healthy?

elior77 05-13-2018 02:57 AM

yes, I'll try again, could be the accessories connected to the ecu take too much current ?

ysleem 05-13-2018 10:44 AM

Shouldn't. I had to replace my battery just recently. Never had the symptoms you're experiencing though. Are all your connections good?

elior77 05-21-2018 08:27 AM

1 Attachment(s)
Attached a log file of a crank I could log,

Sync lost reason: 31,32

31 = Miata 99-00 - 2 cams not seen
32 = Miata 99-00 - 0 cams seen

....

ryansmoneypit 05-21-2018 10:15 AM

cam sensor/ wiring is bad

codrus 05-21-2018 11:37 AM

31 and 32 mean the cam and/or crank signals are not getting received properly. There's actually no difference in the codes, bad signals on either one can trigger it. It could be noise, but if it worked before and you didn't change anything then most likely it's a failing cam sensor.

--Ian

elior77 05-22-2018 02:37 AM

1 Attachment(s)
A failing cam sensor will have hard time when cranking and when the engine is running it will work fine ?
Here are some cranking logs and a short video.

Thanks for the answers
Elior

Crank video:
https://www.dropbox.com/s/imbqy9p14o...crank.mp4?dl=0

elior77 07-11-2018 04:35 AM

The hard start was solved by adjusting the gap between the sensor and the trigger wheel.

**Update**

A very expensive lesson learned, low octane and high boost do not mix.

Piston 4 melted.
The car is in the shop for a rebuild.

https://cimg6.ibsrv.net/gimg/www.mia...19a092da0.jpeg
https://cimg7.ibsrv.net/gimg/www.mia...bc9b593da.jpeg
https://cimg8.ibsrv.net/gimg/www.mia...599f3c6ce.jpeg
https://cimg9.ibsrv.net/gimg/www.mia...aac22a858.jpeg
https://cimg0.ibsrv.net/gimg/www.mia...13dedbf36.jpeg
https://cimg1.ibsrv.net/gimg/www.mia...7ef77ea89.jpeg
https://cimg2.ibsrv.net/gimg/www.mia...0f38c6b0a.jpeg



Pre-Ignition :(

Will update soon.

psyber_0ptix 07-11-2018 07:46 AM


Originally Posted by elior77
A very expensive lesson learned, low octane and high boost do not mix.

I may have earned a B.A. in German, but I'm pretty sure this is common knowledge.

elior77 07-11-2018 07:58 AM

Any rule of thumb ?

octane vs boost ?

concealer404 07-11-2018 08:01 AM

Have at least as much as you need. Always worked for me.


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