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91 BRG 1.8BP MK turbo build

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Old 01-25-2018, 10:57 PM
  #241  
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Thanks, no real mystery, just plumbing a dw300 and boost reference regulator. I will post some progress soon.
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Old 03-11-2018, 11:16 PM
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Drilled pan for turbo drain and oil temp.
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Old 03-15-2018, 09:54 PM
  #243  
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Haven't been this excited since a turbo showed up on my doorstep:

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Old 03-18-2018, 11:40 AM
  #244  
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Got my bungs welded in. Hoping my oil temp sensor isn't too high. I mistakenly drilled the oil drain for the OD of the bung instead of the ID. Welder was none too impressed, but he made do. Very low pro, but a little **** eyed.

Oil temp bung


Oil drain bung



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Old 03-23-2018, 10:08 PM
  #245  
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Blaaang.

Like most of the car, it looks decent from several feet away.

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Old 04-01-2018, 09:24 AM
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I has oil pump. Time to start putting the motor together. I'm kind of dreading the 1/2 moon gaskets on the oil pan. I think I'll RTV them in in stages: seal them to the block first, and just pin them in place with the pan, and then once they dry up, seal the pan in. Last time I did a pan, I fought the 1/2 moon gaskets pretty hard.
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Old 04-02-2018, 01:25 AM
  #247  
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As I recall, I just smothered them with the locktite grey stuff that was on my gloves after carefully smearing it on the oil baffle plate. I stuck them in place and put the oil pan on top then proceeded with the fasteners, my motor doesn't leak a drop. What kind of trouble did you have with them?
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Old 04-02-2018, 11:58 AM
  #248  
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Last time I had permatex ultra black on both sides of the half moon gaskets when I torqued down the pan, and they got squeezed out. That's why I'm thinking of doing it in stages, so one side is already bonded.
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Old 04-09-2018, 12:57 AM
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Old 04-09-2018, 02:39 PM
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Old 04-13-2018, 12:18 PM
  #251  
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wow, this build...

I have a 7 month old kid now, so I'm mostly doing this build & swap after everyone goes to sleep... apparently including me. Sleep deprivation is a thing. I've made just about every mistake I could. Thus far I have:

1) Torn the speedo cable while pulling the old motor
2) Realized I forgot the head locating dowel pins after torqueing down the head
3) Realized I forgot the oil pump/pickup gasket after sealing the pan
4) Realized I forgot the bell housing plate end after installing the flywheel and clutch
5) Realized I forgot the front lower dust/timing cover after installing the crank pulley (ok, ok, I always forget this one)

What will be next???
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Old 04-13-2018, 01:53 PM
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There's something to be said about realizing these things before you start the motor. I've done a couple after the fact.
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Old 04-20-2018, 11:42 AM
  #253  
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Oh pilot bearing, how I hate thee...

Almost ready to drop back in

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Old 05-03-2018, 12:44 AM
  #254  
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Old 05-03-2018, 10:55 AM
  #255  
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Yay! Progresssss!
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Old 05-03-2018, 11:03 AM
  #256  
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Dude. With an infant, this project is crawling. I'm cautiously optimistic that I'll have it started this weekend.

I need to button up the last of the install (IC pipes, drive shaft, shifter, oil temp gauge, wire open wastegate, install heat shield, mount coils, etc.). I also need to do the driver's front suspension bronze bushings, new brake lines on all 4 corners, fluids, and an alignment check.
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Old 05-08-2018, 02:15 AM
  #257  
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Didn't get finished over the weekend. Here's the remaining work:
replace rear brake lines
Install under tray
Install hood
Wire in oil temp sensor
Install shifter
Fluids
Final alignment check
Summer wheels/tires

I Have a hard deadline by Thursday night, because I have to move the car out of the shop for construction scheduled on Friday.
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Old 05-08-2018, 08:26 AM
  #258  
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If you install the undertray before the first start and leak check I 100% guarantee it will leak and you will hate yourself.
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Old 05-08-2018, 10:44 AM
  #259  
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Originally Posted by shuiend
If you install the undertray before the first start and leak check I 100% guarantee it will leak and you will hate yourself.
Aw man, the ol' Shuiend voodoo hex! Damn. Guess I'd better comply.
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Old 05-10-2018, 02:37 AM
  #260  
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Ok. Weight on wheels. Need to calibrate O2 sensor, prime oil pump, install coil bracket and spark plugs, drain out old gas, and double check alignment.
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