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-   -   97 Montego sr20 t25 Turbo Build (https://www.miataturbo.net/build-threads-57/97-montego-sr20-t25-turbo-build-73583/)

Leach0789 06-26-2013 10:25 AM

97 Montego sr20 t25 Turbo Build
 
46 Attachment(s)
Hi all. I've had a build thread over on CR for a while now, but since I've decided to do a turbo build, I feel that this is a more appropriate place for it. I'm still in the process of sourcing parts for my build, and will be starting to install everything later this summer. I've began talking about the turbo build in post #2.

Since everyone likes pictures, I'll catch you up to where the car sits now with a bunch of pictures.

Bought the car in May of 2012, bone stock with 153k miles on it. Had the timing belt and water pump done right away.

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

Pretty clean interior

https://www.miataturbo.net/attachmen...ine=1372256722

Picked up some 15x7 Kosei K1s painted charcoal and a Jackson Racing catback.

https://www.miataturbo.net/attachmen...ine=1372256722

NGK plugs and wires and a Flyin Miata shock tower brace.

https://www.miataturbo.net/attachmen...ine=1372256722

Installed some style bars that were laying around from my parent's miata until I got a roll bar

https://www.miataturbo.net/attachmen...ine=1372256722

Megan Racing EZ Streets

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

Found a Hard Dog M2 Sport DD on Craigslist

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

Padding

https://www.miataturbo.net/attachmen...ine=1372256722

First auto-x

https://www.miataturbo.net/attachmen...ine=1372256722

Chive on

https://www.miataturbo.net/attachmen...ine=1372256722

Ultrashield Rally Sport and harness

https://www.miataturbo.net/attachmen...ine=1372256722

RB hollow front bar, 949 end links, all new eccentric bolts

https://www.miataturbo.net/attachmen...ine=1372256722

Oh?

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

That looks better :)

https://www.miataturbo.net/attachmen...ine=1372256722

Some facetime for the WRX

https://www.miataturbo.net/attachmen...ine=1372256722

Pads, rotors, and a couple calipers

https://www.miataturbo.net/attachmen...ine=1372256722

Support blocks for the RB front bar

https://www.miataturbo.net/attachmen...ine=1372256722

New front turns and plasti dipped side markers :inout:

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

https://www.miataturbo.net/attachmen...ine=1372256722

Another auto-x. You can watch videos of my runs here if you want: Leach0789's channel - YouTube

https://www.miataturbo.net/attachmen...ine=1372256722

Leach0789 06-26-2013 10:30 AM

2 Attachment(s)
So that puts us pretty much up until today. For the turbo build, my goal is to be around 200 whp, or just a bit over. Enough power to make the car decently quick, but not enough to blow everything up :)

After some research, I decided to go with a T25 from an sr20DET. Pairing that with a Flyin' Miata cast manifold. Those are the only 2 big parts that I've acquired to far. 460cc red top rx7 injectors are in the mail right now - I'll be sending them off to Witch Hunter for cleaning and flow testing when I get them.

As far as more parts I will buying in the near future, I'm looking at Megasquirt PNP2 and a CX racing intercooler.

More updates soon hopefully!!

https://www.miataturbo.net/attachmen...ine=1372257032

https://www.miataturbo.net/attachmen...ine=1372257032

18psi 06-26-2013 10:30 AM

Nice.

The kosei wheels were 100000000000000% better than the meshies.
Love the WRX.
Good call on the fm log and sr turbo. Simple yet effective.

Clean car.

Leach0789 06-26-2013 10:39 AM


Originally Posted by 18psi (Post 1025384)
Nice.

The kosei wheels were 100000000000000% better than the meshies.
Love the WRX.
Good call on the fm log and sr turbo. Simple yet effective.

Clean car.

Thanks. I still kick myself sometimes for selling the Koseis. If the car was a dedicated track car, I definitely would have kept them. But I'm in love with the width and dish of the Enkeis.

The paint is in pretty decent shape, but it does have some really nasty rocker rust. My plan is to have that taken care of with replacement rockers over the winter when the car isn't being driven.

sixshooter 06-26-2013 10:50 AM

Consider a MS3 Basic from Reverent instead of an MSPNP2 as an option.

Welcome.

Leach0789 06-26-2013 10:57 AM


Originally Posted by sixshooter (Post 1025393)
Consider a MS3 Basic from Reverent instead of an MSPNP2 as an option.

Welcome.

Thanks. I didn't see Reverent's thread until just now. I had found a good deal on a PNP2, but I'll send Reverent a PM.

The car is going to be tuned by Matt of Wicked Innovation. He's one of the most reputable tuners in New England, and a friend of mine.

Leafy 06-26-2013 11:28 AM

Where the heck are you auto-xing. That doesnt look like devens.

Leach0789 06-26-2013 11:36 AM


Originally Posted by Leafy (Post 1025408)
Where the heck are you auto-xing. That doesnt look like devens.

It's ADSI in Quonset, RI. Here's their site: ADSI HPDS - Home

Check out their Facebook page for most recent updates.

Leach0789 07-03-2013 03:03 PM

2 Attachment(s)
Got my MSPNP2 brand new, as well as 460cc RX7 red top injectors that I will be sending out to Witch Hunter for cleaning.

https://www.miataturbo.net/attachmen...ine=1372878207

https://www.miataturbo.net/attachmen...ine=1372878207

Ds1 07-13-2013 12:23 PM

Hey this is a cool build! I just bought 460's too, plus just got the SR20 brainwave... Don't yell at me if I copy this build too much ;)

What downpour are you planning on? The FM one or are you going custom?

Leach0789 07-15-2013 04:09 PM


Originally Posted by Ds1 (Post 1031396)
Hey this is a cool build! I just bought 460's too, plus just got the SR20 brainwave... Don't yell at me if I copy this build too much ;)

What downpour are you planning on? The FM one or are you going custom?

Thanks!

I'm planning to have my shop fab one up for me when it goes in to be tuned.

Ds1 07-15-2013 04:43 PM

Ah I see. I'm trying to avoid the whole custom downpipe bit, as there are not many good fab shops locally... looks like I'll just have to keep hunting for a used BEGI/FM downpipe.

Leach0789 08-28-2013 09:38 AM

6 Attachment(s)
I've been slacking on updates!

Picked up an older FMII FMIC setup with the piping

https://www.miataturbo.net/attachmen...ine=1377697091

APS BOV

https://www.miataturbo.net/attachmen...ine=1377697091

Got my injectors cleaned with great results :)

https://www.miataturbo.net/attachmen...ine=1377697091

Stage 2 Comp Clutch

https://www.miataturbo.net/attachmen...ine=1377697091

Making good use of the car this summer!

https://www.miataturbo.net/attachmen...ine=1377697091

Did another couple autocrosses as well. The car ran great, and I put down some of my best times so far.

Me and a couple of friends started to tear things down last night. Got the intake out, as well as the header/downpipe/cat/EGR. All of the header nuts came off smoothly (thank god!) I don't have a ton of time left this week to work on the car, so I may take on some of the smaller tasks, like the injectors, or MegaSquirt, as well as cleaning up that nasty engine bay!

https://www.miataturbo.net/attachmen...ine=1377697091

Ds1 08-28-2013 09:58 AM

Cool update, I love the Kayak transportation! I wish I had pictures of some of the things I've stuffed in my car.

Leach0789 08-28-2013 10:04 AM


Originally Posted by Ds1 (Post 1048064)
Cool update, I love the Kayak transportation! I wish I had pictures of some of the things I've stuffed in my car.

Thanks! It's funny, the kayak was more secure on the Miata, than on my WRX with actual roof racks :giggle:

Sholuck 08-28-2013 03:06 PM


Originally Posted by sixshooter (Post 1025393)
Consider a MS3 Basic from Reverent instead of an MSPNP2 as an option.

Welcome.

Just curious, but why would you recommend the MS3 over the PNP2. I am doing almost this exact build on my 1.6 1990 and I was going to go with the PNP2 mostly for convenience.

lieske 08-28-2013 04:26 PM


Originally Posted by 18psi (Post 1025384)
Nice.

The kosei wheels were 100000000000000% better than the meshies.

Clean car.

Definitely have to agree with this statement.

Leach0789 08-28-2013 04:33 PM


Originally Posted by lieske (Post 1048169)
Definitely have to agree with this statement.

They were nice wheels, but had a pretty bad rattle can job done by the PO, and had some rash that he tried to cover up. I had thought about having them professionally powder coated, but I got a killer deal on the Enkeis that I couldn't pass up.

Efini~FC3S 08-29-2013 11:20 AM


Originally Posted by Leach0789 (Post 1048051)
Got my injectors cleaned with great results :)

Looks like those cleaned up well for you!

Good luck with them, and the build.

Cheers

:party:

curly 08-29-2013 11:55 AM

Try Goodwinracing for some deep dish raceable and light wheels, like my Konig wideopens or the flatouts. They're cheap, but I hear they were sued by Ray's and Enkei and might not be available for much longer. Granted you have other purchase priorities right now, but if you sell the meshes on CR you might even come out on top.

I'd also suggest selling the FM intercooler and finding one without all the kinks, bends, and couplers in the piping. Either look at making a simpler design yourself, or look into buying their new one piece silicone hoses.

Good build so far though, you're basically copying my build, except with a 1.8. Should be good!

Leach0789 08-29-2013 01:16 PM


Originally Posted by curly (Post 1048478)
Try Goodwinracing for some deep dish raceable and light wheels, like my Konig wideopens or the flatouts. They're cheap, but I hear they were sued by Ray's and Enkei and might not be available for much longer. Granted you have other purchase priorities right now, but if you sell the meshes on CR you might even come out on top.

I'd also suggest selling the FM intercooler and finding one without all the kinks, bends, and couplers in the piping. Either look at making a simpler design yourself, or look into buying their new one piece silicone hoses.

Good build so far though, you're basically copying my build, except with a 1.8. Should be good!

Thanks for the tips. My roommate actually has the Wideopens on his Miata. They are nice looking wheels. He would probably trade wheels with me down the road if I decided to go with a lightweight wheel.

I went with the FMII intercooler for now for the sake of having a kit that I could drop into the car (more or less) for a cheap price. I got a steal for the kit actually - I basically just paid for the FM core and got the piping for free. Once I save up some more money after I get the car running, I'm definitely going to look at having better piping fabbed together, or go with the FM silicone pipes for less points of failure and more direct air flow.

Thanks for the compliments!

Jae_Rex 08-30-2013 12:52 PM

Nice build. I'm boost my 94 Montego as well. Subscribed.

Midtenn 08-31-2013 06:06 PM

If you check out my build thread (https://www.miataturbo.net/build-thr...attempt-66942/) I used the same intercooler and ran the piping over the top of the radiator. Depending on the size of your radiators expansion tank, you might be able to avoid the S bend before the throttle body. A friend of mine uses the same intercooler on his track car and he's pushing over 350whp on a GT3071.

Leach0789 09-02-2013 10:34 PM

3 Attachment(s)

Originally Posted by Jae_Rex (Post 1048938)
Nice build. I'm boost my 94 Montego as well. Subscribed.

Thanks!


Originally Posted by Midtenn (Post 1049328)
If you check out my build thread (https://www.miataturbo.net/build-thr...attempt-66942/) I used the same intercooler and ran the piping over the top of the radiator. Depending on the size of your radiators expansion tank, you might be able to avoid the S bend before the throttle body. A friend of mine uses the same intercooler on his track car and he's pushing over 350whp on a GT3071.

That looks really awesome, I'm definitely going to consider this option. I do want to keep the FMII core - it's good stuff!

Had a busy weekend moving the girlfriend into a new apartment. Got a spare half hour tonight to do the injectors.

Old injectors out

https://www.miataturbo.net/attachmen...ine=1378175652

https://www.miataturbo.net/attachmen...ine=1378175652

New injectors in!

https://www.miataturbo.net/attachmen...ine=1378175652

Leach0789 09-05-2013 11:22 PM

5 Attachment(s)
Had a solid few hours to work on the car after work today.

Got the fender lines out and bumper off in preparation for the FMIC install. At first glance, it looks like I'm going to end up removing my air conditioning to fit everything. I'm also thinking about deleting my power steering. Clean up that engine bay all nice like :)

https://www.miataturbo.net/attachmen...ine=1378437744

Center console and shifter out

https://www.miataturbo.net/attachmen...ine=1378437744

Tranny oil drained, and driveshaft removed. Don't mind my excessive use of PB blaster and rusted heat shields. Welcome to New England!

https://www.miataturbo.net/attachmen...ine=1378437744

https://www.miataturbo.net/attachmen...ine=1378437744

And the forever expanding pile-o-parts sans bumper

https://www.miataturbo.net/attachmen...ine=1378437744

Hopefully will be separating the transmission bellhousing tomorrow for the clutch install.

Leach0789 09-10-2013 09:53 AM

1 Attachment(s)
Unfortunately, I was travelling this weekend, so didn't make any progress. But last night I was able to remove all of the transmission bellhousing bolts! Some were a pain, but it actually wasn't as bad as I was expecting. At one point I think I had a breaker bar attached to a 10" extension, attached to a universal joint, attached to a 1/2" to 3/8" adapter, attached to a 12mm.

I removed my CAS, heater core hose, and coil pack to get to the top 2 bolts. I'm very glad I did this. I think my CAS was leaking a little bit (sarcasm, see the picture below). The engine side of the heater core hose was also about to pop.

https://www.miataturbo.net/attachmen...ine=1378821220

Should be dropping the tranny tonight. The speedometer cable is very corroded to the tranny case. Going to try to get it off with some vice grips.

Leach0789 09-11-2013 09:49 AM

4 Attachment(s)
Finally got the transmission out last night. Honestly, the hardest part was the 4 electrical connections on top on the tranny. Had to use one of those dental mirrors to see what was going on up there.

She's out! The fluid in the bottom of the bellhousing is coolant that dripped down when I took off the heater core hose yesterday.
https://www.miataturbo.net/attachmen...ine=1378907389

My clutch was slipping a bit during autocross, so I was very surprised to see a DK/Exedy clutch in there when I pulled it out. It must be glazed over.

https://www.miataturbo.net/attachmen...ine=1378907389

The rear main seal is actually in good shape. I bought some engine degreaser to take care of the nasty-ness left behind from the leaky CAS.

https://www.miataturbo.net/attachmen...ine=1378907389

My front fenders were very rusted at the bottom. I pulled them off and was pleasantly surprised to see there were no holes through the rockers underneath, just surface rust. The car is going in for a lot of body work once I get this build done.

Here she sits, so angry >:(

https://www.miataturbo.net/attachmen...ine=1378907389

RyanRaduechel 09-11-2013 10:17 AM

Cool build, makes me so happy not to live where you live. So much rust and oxidization on that thing. Crazy...

Leach0789 09-11-2013 10:36 AM


Originally Posted by RyanRaduechel (Post 1052284)
Cool build, makes me so happy not to live where you live. So much rust and oxidization on that thing. Crazy...

Thanks. It's a love-hate relationship living here. I love the weather here, I'm both a water sports guy and a skier. But I hate what it does to our cars. Although, my WRX is sparkly clean underneath!!

Leach0789 09-14-2013 10:16 AM

1 Attachment(s)
Whoop whoop!!

https://www.miataturbo.net/attachmen...ine=1379168195

Ds1 09-14-2013 04:17 PM

Hey hey I like that - Is that mounted in your trunk?

Any advice on the install? I'm doing my MS3X this week.

curly 09-14-2013 06:10 PM

That's behind the passenger seat I believe, the stock location for 94+ ecus AFAIK.

Leach0789 09-15-2013 12:21 PM


Originally Posted by Ds1 (Post 1053412)
Hey hey I like that - Is that mounted in your trunk?

Any advice on the install? I'm doing my MS3X this week.


Originally Posted by curly (Post 1053440)
That's behind the passenger seat I believe, the stock location for 94+ ecus AFAIK.

Yup, it's behind the passenger seat, stock location.

The install honestly only took about a half hour or so. Take out the passenger seat, it makes it easier to drill. Use a flathead to get the ECU harnesses out of the old ECU. Try to find a buddy to help you pass the MAP line through the firewall, it'll make things much easier. I had roughly a foot or so of extra line too.

Togeneral99 09-21-2013 11:52 PM

Following this closely as I also have a MSPNP and a SR20DET T25 I plan on turbo'n the car with.
<- 94 miata with 99 engine though.

Build looks good, looking forward to more pics of progress.

Leach0789 09-23-2013 01:46 PM


Originally Posted by Togeneral99 (Post 1055911)
Following this closely as I also have a MSPNP and a SR20DET T25 I plan on turbo'n the car with.
<- 94 miata with 99 engine though.

Build looks good, looking forward to more pics of progress.

Nice! Let me know when you start your build.

Progress has kind of been on pause since GTA V came out.. :facepalm:

However, I dropped off my flywheel to be resurfaced at a local machine shop, and put in some orders at Rosenthal and Begi including new shifter boots, gear oil, o rings, gaskets, and turbo fittings and parts.

All of those parts should be in this week, and then I can get moving again. I received my oil and coolant lines from Abe at Artech, and they look great!

Fireindc 09-23-2013 01:49 PM


Originally Posted by Togeneral99 (Post 1055911)
Following this closely as I also have a MSPNP and a SR20DET T25 I plan on turbo'n the car with.
<- 94 miata with 99 engine though.

Build looks good, looking forward to more pics of progress.

You should check out my build then! It's a 90 miata with a 99 motor, mspnp, and sr20 t25.

Looking good OP, fuck video games! You need boost, and you are so close.

Leach0789 09-23-2013 02:26 PM


Originally Posted by Fireindc (Post 1056220)
You should check out my build then! It's a 90 miata with a 99 motor, mspnp, and sr20 t25.

Looking good OP, fuck video games! You need boost, and you are so close.

Just had a quick look, looks great. I'll have to set aside some time to read the whole thread later.

And thanks! My weekends have been super busy which isn't helping my build time. I really need to hunker down after work for the next few weeks and bang it out. I've got about 2 months until the autocross that I was targeting.

Leach0789 09-23-2013 06:44 PM

2 Attachment(s)
Goodies!

https://www.miataturbo.net/attachmen...ine=1379976241

https://www.miataturbo.net/attachmen...ine=1379976241

Attempted to clock the turbo after work.... Going to need a lot more PB and heat than I anticipated. Its soaking now.

Togeneral99 09-23-2013 09:15 PM

Compressor or exhaust housing?
Looking at mine the compressor would be a pain with the snap ring but the exhaust is bolted on and in my experience they almost always could use a rap with a rubber mallet to encourage them to break free

Leach0789 09-24-2013 08:59 AM


Originally Posted by Togeneral99 (Post 1056365)
Compressor or exhaust housing?
Looking at mine the compressor would be a pain with the snap ring but the exhaust is bolted on and in my experience they almost always could use a rap with a rubber mallet to encourage them to break free

I tried to undo the 4 bolts on the exhaust housing side. Wouldn't budge. I'm going to soak them again overnight tonight, and give it another go tomorrow. I may need to bolt the turbo to a workbench to get the leverage that I need.

I also removed the wastegate and tried removing the downpipe studs to drop it some new ones. I got 3 off. One didn't budge, but is in good shape anyways, but the 5th is stripped, so I can't get any nuts on it. Vice grips were slipping. May need to get creative with that one.

Togeneral99 09-24-2013 10:54 AM

Normally when I get one that is stripped like that I weld a nut to it and try to work it out that way with lots of PB and Mapp gas

shlammed 09-24-2013 10:57 AM

mount it in a vise, heat the turbine housing with a torch and then get a small pipe wrench on the stud.

it helps to tap the housing with a hammer once its heated as well to relieve some stresses and loosen the corrosion.

Leach0789 09-24-2013 11:01 AM


Originally Posted by Togeneral99 (Post 1056531)
Normally when I get one that is stripped like that I weld a nut to it and try to work it out that way with lots of PB and Mapp gas


Originally Posted by shlammed (Post 1056534)
mount it in a vise, heat the turbine housing with a torch and then get a small pipe wrench on the stud.

it helps to tap the housing with a hammer once its heated as well to relieve some stresses and loosen the corrosion.

Nice, thanks for the suggestions. I don't have a welder, but I was thinking of that solution. All of the other studs came out smoothly, so I'm hoping that this one will as well, as soon as I can get a good grip on it. I was thinking of just putting the stud in a vice, and turning the turbo instead. I don't want to risk breaking it, though. Autozone loans out stud remover tools - I might try that as well.

krissetsfire 09-24-2013 11:54 AM

I used a heat gun and tapped on the top of the stud. Being careful to not put too much preassure as to break it. I broke 1 out of 3 stuck and it was the first one. I heated and tapped for several cycles before it broke free. The key was patience. Good luck!

Leach0789 09-24-2013 12:00 PM


Originally Posted by krissetsfire (Post 1056557)
I used a heat gun and tapped on the top of the stud. Being careful to not put too much preassure as to break it. I broke 1 out of 3 stuck and it was the first one. I heated and tapped for several cycles before it broke free. The key was patience. Good luck!

Did you use the locking nut method? Unfortunately, mine is stripped so I can't get a nut on it.

Togeneral99 09-24-2013 07:26 PM

If worse comes to worst most machine/automotive places will remove or drill out broken studs for cheap i.e. ~$10

sixshooter 09-24-2013 08:11 PM

You can take the whole thing to the machine shop and say call me when it is finished.

Leach0789 09-26-2013 09:38 AM

3 Attachment(s)

Originally Posted by Togeneral99 (Post 1056708)
If worse comes to worst most machine/automotive places will remove or drill out broken studs for cheap i.e. ~$10


Originally Posted by sixshooter (Post 1056719)
You can take the whole thing to the machine shop and say call me when it is finished.

Yup. I made this decision last night, after I attempted to remove the exhaust housing bolts. Those suckers wouldn't budge, and there's no way I'm going to get them out with the limited resources that I have. I'm going to call some shops today to see who wants the job. I could probably get the remaining studs out myself, but clocking the damn thing isn't going to happen.

I degreased and cleaned up the transmission a bit yesterday. It's by no means spectacular, but its better. I also got the clutch installed, and also started working on the oil feed. I got the new fitting in the block, with the brass T, and the oil pressure sending unit. I'm waiting to install the feed line until I get the transmission back in, because I want to make sure I route it around the bellhousing correctly.

Hopefully getting the transmission back in tonight.

Pics! Didn't bother taking any of the oil feed, because I'm not a contortionist.

https://www.miataturbo.net/attachmen...ine=1380202706

https://www.miataturbo.net/attachmen...ine=1380202706

https://www.miataturbo.net/attachmen...ine=1380202706

Leach0789 09-27-2013 09:04 AM

1 Attachment(s)
Transmission and driveshaft are back in! So glad that's over with. It feels like the world's been lifted off my shoulders and I can finally proceed with getting the turbo in there (after I get it clocked..)

https://www.miataturbo.net/attachmen...ine=1380287050

Togeneral99 09-27-2013 09:03 PM

Nice! Got the hard part done.
Keep up the work. I'm itching to get my T25 on the car but the newborn baby girl is taking precedence right now

Leach0789 10-03-2013 04:18 PM

So after 2 hours of expensive labor at the shop, they still could not get the turbo clocked. Since there is some shaft play anyway, I may need to pick up a newer turbo.

This is putting a damper on my plans :(

curly 10-03-2013 07:51 PM

Here's how I did it: separate the turbo first, using ~1/2" nuts and bolts as tiny bottle jacks. Then install the turbine housing. Then with a level I installed the rebuilt CHRA into the turbine housing so the top was level (aka, so was the drain). Then install the compressor housing loosely, rotating until you're happy.

The CHRA will NOT turn in the turbine housing easily, it's best to take it out, rotate, and reinsert. Go to gopopshop.com and buy a rebuild kit. It's a good experience.

Ds1 10-03-2013 08:36 PM

Ohhhh, YOU'RE the one that texted me! Hahahah that makes sense. Sorry to hear its not working out so far.

Togeneral99 10-03-2013 09:04 PM

Nice site Curley
G-Pop Shop :: quick links Rebuild Kits :: Garrett T2, T25, and T28 Rebuild Kits

Leach0789 10-04-2013 08:48 AM


Originally Posted by curly (Post 1059403)
Here's how I did it: separate the turbo first, using ~1/2" nuts and bolts as tiny bottle jacks. Then install the turbine housing. Then with a level I installed the rebuilt CHRA into the turbine housing so the top was level (aka, so was the drain). Then install the compressor housing loosely, rotating until you're happy.

The CHRA will NOT turn in the turbine housing easily, it's best to take it out, rotate, and reinsert. Go to gopopshop.com and buy a rebuild kit. It's a good experience.

I would rebuild it, but the problem is, that the shop couldn't even get it apart. I guess I could find a place that would do it for a flat rate, but at this point, the turbo is so old, that I don't think I should bother putting any more money into it. It would be cheaper to buy Ds1's turbo :P


Originally Posted by Ds1 (Post 1059416)
Ohhhh, YOU'RE the one that texted me! Hahahah that makes sense. Sorry to hear its not working out so far.

Haha yup that's me. I just texted you back.

Leach0789 10-11-2013 10:21 AM

4 Attachment(s)
Back at it, finally. Freshly rebuilt turbo from JDS Performance is in the mail.

Did the fuel pump last night
https://www.miataturbo.net/attachmen...ine=1381501260

Out with the old, in with the new! And by new, I mean my roommate's fuel pump from his STi!
https://www.miataturbo.net/attachmen...ine=1381501260

Started sanding my valve cover for a fresh coat of color-matched Montego :)
https://www.miataturbo.net/attachmen...ine=1381501260

Got the CAS back in
https://www.miataturbo.net/attachmen...ine=1381501260

I will hopefully have an update with a purdy, clockable turbo soon!

Fireindc 10-11-2013 10:39 AM

I HIGHLY recommend you rebuild that turbo after clocking. I know mine was super seized together, i had to apply heat, a BFH, and lots of PB blaster to finally get it clocked. Now the turbo makes a funny noise and I think it may be consuming oil. In the future I'd rebuild it for sure if it's stuck and wont clock easily.

Leach0789 10-11-2013 10:42 AM


Originally Posted by Fireindc (Post 1061972)
I HIGHLY recommend you rebuild that turbo after clocking. I know mine was super seized together, i had to apply heat, a BFH, and lots of PB blaster to finally get it clocked. Now the turbo makes a funny noise and I think it may be consuming oil. In the future I'd rebuild it for sure if it's stuck and wont clock easily.

Sorry - I wasn't too clear. I'm trashing the turbo that I couldn't get clocked. Ordered a newly rebuilt turbo from JDS Performance.

Leach0789 10-29-2013 09:11 AM

Last week I was travelling to Ireland for work, so no progress was made. However, my turbo came in! I'll have pictures later tonight.

Last night I took care of some smaller things, like getting the shifter back together with the new boots, putting some interior back together, and painted my valve cover. I think it's going to come out pretty nice. I'm going to clear coat it tonight.

Leach0789 11-01-2013 11:24 AM

6 Attachment(s)
Here's the new turbo, mid clocking process. All 4 of the turbine housing bolts loosened super easy. When I tried to clock it, the compressor housing was spinning (with difficulty, as the snap ring is still in., as opposed to the exhaust housing, like I wanted. Any suggestions?

https://www.miataturbo.net/attachmen...ine=1383319459

https://www.miataturbo.net/attachmen...ine=1383319459

Color matched valve cover

https://www.miataturbo.net/attachmen...ine=1383319459

https://www.miataturbo.net/attachmen...ine=1383319459

EGR removed and blocked off, new heater core hose on, and oil feed line set up. Forgot pics of the EGR.

https://www.miataturbo.net/attachmen...ine=1383319459

Back on the ground. Open wheel class!

https://www.miataturbo.net/attachmen...ine=1383319459


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