Build Threads Building a motor? Post the progress here.

Ian's 99 build thread

Thread Tools
 
Search this Thread
 
Old 06-19-2017, 09:19 PM
  #1001  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

Originally Posted by aidandj
RE Fuel starvation.

Spent some time getting intimate with the Miata gas tank. There is a bucket that the fuel pump sits in. Should hold fuel in cornering, when the level is below it.

I'm wondering if your return system is returning the fuel up high, which is allowing it to fall out of the bucket in high G corners. Where cars that came with a return system are dropping it back in the bucket.

So its not an aeration issue, it could be the fuel is going to the wrong place. So a 90* fitting might make it worse. I would suggest returning the fuel right next to the stock, and allowing it to stay in the bucket.
I have seen this exact issue, manifested as fuel starve in a 140whp car with ~1gal in the tank. Added the extra piece of hose, ziptied it so that it aimed directly at the OEM fuel sock, and "found" another 3/4 of a gallon in the tank.

Ian, I vaguely remember mentioning this to you at least a year ago...

e: This is what I did in Acamas. Instead of trying to adapt, I just cut the flange off the return line, stuck a piece of hose on, and ziptied it down.

Savington is offline  
Old 06-19-2017, 09:26 PM
  #1002  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

$272 in new shocks would probably double the value of my truck

Andrew, is that the fancy fuel submersion rated hose?
EO2K is offline  
Old 06-19-2017, 09:28 PM
  #1003  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

We had a conversation about it, but the takeaway I got from it was that the force the return flow was pushing fuel away from the pickup, rather than the return flow being aimed outside of the pickup bucket. After putting the video camera in through the fuel filler, the "pushing fuel away" theory didn't look likely, and since I didn't want to cut the pipe for regulatory reasons and I didn't have anything to bolt to it, I put it back in. The pickup hasn't come back out since then.

Now that I've got the bolt-on adapter, I just need a spare weekend when it's not 100+ degrees outside...

--Ian
codrus is offline  
Old 06-19-2017, 09:52 PM
  #1004  
Elite Member
 
icantlearn's Avatar
 
Join Date: Sep 2015
Location: San Jose, CA
Posts: 1,939
Total Cats: 117
Default

Originally Posted by codrus
I just need a spare weekend when it's not 100+ degrees outside...
this....1000x this
icantlearn is offline  
Old 06-20-2017, 12:48 PM
  #1005  
Senior Member
iTrader: (6)
 
k24madness's Avatar
 
Join Date: Jun 2010
Location: San Rafael, CA
Posts: 1,421
Total Cats: 95
Default

Great thread Ian. So full of win. I had a similar starvation in my fuel cell. Once I dumped the return into the catch can problems went away. Have you considered going to a 245 tire on a 10" wheel? Seems like you could really use it. Unless I missed it you're still running the rear muffler with the side entrance. That would be high on my list of things to do. Consider making a couple of different mufflers. One for Laguna and one for Sonoma/Thunderhill. No sense having that restriction (and weight) if you don't need it.
k24madness is offline  
Old 06-20-2017, 02:16 PM
  #1006  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

Originally Posted by k24madness
Great thread Ian. So full of win. I had a similar starvation in my fuel cell. Once I dumped the return into the catch can problems went away. Have you considered going to a 245 tire on a 10" wheel? Seems like you could really use it. Unless I missed it you're still running the rear muffler with the side entrance. That would be high on my list of things to do. Consider making a couple of different mufflers. One for Laguna and one for Sonoma/Thunderhill. No sense having that restriction (and weight) if you don't need it.
I measured the backpressure from the FM side-entry muffler and it's insignificant, so I'm not planning on touching the exhaust at this point. Currently the car is really quiet, it easily passes 90db days at Laguna. From a power standpoint, I need to take it back to the dyno and see if the Supertech valve springs had any effect, and then I've got a squaretop to try out.

Back when I was autocrossing the car regularly I thought seriously about 275s and 10s, but they weren't going to fit without cutting the fenders and I decided I wasn't willing to do that. I don't care for the bolt-on plastic/fiberglass fender look and I still drive it on the street I like it to be fairly low-key visually to avoid attracting attention. That's the same reason there's no aero or hood vents on it. I'm not sure if 245s would fit under the fenders or not, I don't think I know anyone locally who has a set I can borrow to test-fit.

--Ian
codrus is offline  
Old 06-20-2017, 02:20 PM
  #1007  
VladiTuned
iTrader: (76)
 
18psi's Avatar
 
Join Date: Apr 2008
Posts: 35,821
Total Cats: 3,481
Default

Your car sounds amazing on track.
All you hear is the turbo. Music to my ears
18psi is offline  
Old 06-20-2017, 03:22 PM
  #1008  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

"Who has the NB that constantly makes the giant vacuum cleaner noise?"

Yes, that would be Ian.
EO2K is offline  
Old 06-20-2017, 03:53 PM
  #1009  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

Albert has a single 245 on a 15x10 6UL.

Match making complete.
aidandj is offline  
Old 06-20-2017, 04:04 PM
  #1010  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

Originally Posted by EO2K
"Who has the NB that constantly makes the giant vacuum cleaner noise?"

Yes, that would be Ian.
(*) Giant vacuum cleaner noise that is less than 90 db.

--Ian
codrus is offline  
Old 06-20-2017, 06:05 PM
  #1011  
Senior Member
iTrader: (6)
 
k24madness's Avatar
 
Join Date: Jun 2010
Location: San Rafael, CA
Posts: 1,421
Total Cats: 95
Default

Originally Posted by codrus
I measured the backpressure from the FM side-entry muffler and it's insignificant, so I'm not planning on touching the exhaust at this point. Currently the car is really quiet, it easily passes 90db days at Laguna. From a power standpoint, I need to take it back to the dyno and see if the Supertech valve springs had any effect, and then I've got a squaretop to try out. --Ian
I am surprised to hear that. The side entrance muffler looks to be a chambered muffler.
Originally Posted by codrus
Back when I was autocrossing the car regularly I thought seriously about 275s and 10s, but they weren't going to fit without cutting the fenders and I decided I wasn't willing to do that. I don't care for the bolt-on plastic/fiberglass fender look and I still drive it on the street I like it to be fairly low-key visually to avoid attracting attention. That's the same reason there's no aero or hood vents on it. I'm not sure if 245s would fit under the fenders or not, I don't think I know anyone locally who has a set I can borrow to test-fit.

--Ian
245 on a 10" wheel should be just a flat roll on a NB. Maybe slight pull. In your shoes I would do the same and avoid side flairs. Next time you're at Sears Point I can test fit a wheel for you.
k24madness is offline  
Old 06-20-2017, 06:13 PM
  #1012  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

Originally Posted by k24madness
I am surprised to hear that. The side entrance muffler looks to be a chambered muffler.


245 on a 10" wheel should be just a flat roll on a NB. Maybe slight pull. In your shoes I would do the same and avoid side flairs. Next time you're at Sears Point I can test fit a wheel for you.
It's a straight through muffler with a ~ 6 inch long chamber welded onto one end that the side entrance lets into. I was kind of surprised to find out how well it flows too, especially considering how quiet it is.

I might take you up on that. Dunno when I'll be going to Sears Point though -- haven't found any convenient events up there lately. I'll be at Laguna for the GGLC event in July, though.

--Ian
codrus is offline  
Old 06-20-2017, 07:18 PM
  #1013  
Elite Member
iTrader: (1)
 
sonofthehill's Avatar
 
Join Date: Apr 2014
Location: SF Bay Area, CA
Posts: 3,079
Total Cats: 553
Default

There's a drag race next week Ian
sonofthehill is offline  
Old 06-20-2017, 07:29 PM
  #1014  
Elite Member
iTrader: (37)
 
EO2K's Avatar
 
Join Date: Apr 2010
Location: Very NorCal
Posts: 10,441
Total Cats: 1,899
Default

Originally Posted by sonofthehill
There's a drag race next week Ian
Yes! Do this! I want to see Ian's car struggle for traction in the 1/4
EO2K is offline  
Old 06-20-2017, 07:35 PM
  #1015  
Elite Member
 
icantlearn's Avatar
 
Join Date: Sep 2015
Location: San Jose, CA
Posts: 1,939
Total Cats: 117
Default

Doesn't Andrew have a set of 10s with 245s on Acamas? Mabe you can sweet talk him into letting you fit one of his wheels? He said you can fit 10s with a roll. No pulling iirc.

Also in for Ian at Sanoma during 90* heat.
icantlearn is offline  
Old 06-20-2017, 07:49 PM
  #1016  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

Originally Posted by EO2K
Yes! Do this! I want to see Ian's car struggle for traction in the 1/4
No you don't, because next week Wednesday my car will be at TC Design getting new seats in it.

The way the scheduling works out, to make it to Wednesday drags I'd basically need to take the whole day off, and I'm not that eager to blow up my 6-speed.

The 10s would fit, I'm less confident about 245s. What tires are available in 245, anyway? Isn't it just RS4 and RC-1? I'm not sure those are faster than 225 RRs. 245 Hoosiers would be, but I'm not buying purple crack just for track days.

--Ian
codrus is offline  
Old 06-20-2017, 07:50 PM
  #1017  
Elite Member
 
icantlearn's Avatar
 
Join Date: Sep 2015
Location: San Jose, CA
Posts: 1,939
Total Cats: 117
Default

Originally Posted by codrus
The way the scheduling works out, to make it to Wednesday drags I'd basically need to take the whole day off, and I'm not that eager to blow up my 6-speed. :
:cough: worth it :cough cough:
icantlearn is offline  
Old 06-27-2017, 01:06 AM
  #1018  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

Cool.



--Ian
codrus is offline  
Old 07-09-2017, 08:56 PM
  #1019  
Elite Member
Thread Starter
 
codrus's Avatar
 
Join Date: Mar 2007
Location: Santa Clara, CA
Posts: 5,170
Total Cats: 856
Default

So I found some time this afternoon to take the fuel system apart again.



Factory regulator flange adapter to AN. I had been originally planning on just shoving a hose over the AN fitting and pretending it was a barb, but it's really too big.



So, here's an AN to hose barb fitting:



Which fits this submersible fuel hose. It's 3/8", the biggest you can get. This is why I needed the hose barb, they don't make submersible hose that'll fit over a -6 AN fitting.



All together. I decided to use some safety wire instead of a zip tie to hold it close to the sock, on the theory that stainless steel wire was less likely to get dissolved than random cheap zip ties. Yes, there were zip ties in there before (and still are), but they're the ones that came with the fuel pump, which suggests they're less likely to be a problem.




And here's where it goes:



The GGLC track day is in a week, we'll see if it fixes the starvation issue then.

--Ian
codrus is offline  
Old 07-10-2017, 10:38 AM
  #1020  
Retired Mech Design Engr
iTrader: (3)
 
DNMakinson's Avatar
 
Join Date: Jan 2013
Location: Seneca, SC
Posts: 5,009
Total Cats: 857
Default

And a proper fuel line clamp as well. Anticipating a good report.
DNMakinson is offline  


Quick Reply: Ian's 99 build thread



All times are GMT -4. The time now is 08:40 PM.