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Re-Attaching all of my Cut Corners

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Old Jun 22, 2017 | 03:02 AM
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Default Re-Attaching all of my Cut Corners

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Old Jun 22, 2017 | 07:32 AM
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Why a 1.6 flywheel on a '96?
Old Jun 22, 2017 | 09:50 AM
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Old Jun 22, 2017 | 12:17 PM
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Old Jun 22, 2017 | 02:26 PM
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Originally Posted by vitamin j
The MKTurbo kit is well thought out and solid. I did have a few changes I wanted to do, however. First I ported the wastegate on the turbo, I also ground a little channel so the flapper has more clearance and can open about 1/4" further.

Then I ported the manifold slightly, cleaned it up, and painted it. Instead of using the MKTurbo hardware, I picked up a set of TSE Inconel studs and installed the turbo using those. I am so excited about not having loose nuts any more.
I actually get my t3 flanges drilled and tapped to specifically work with the TSE inconel studs. While I don't trust my manifolds to be track "reliable", I want people to have the option of trying and not having to deal with the stud stretching issue.
Old Jun 23, 2017 | 12:42 AM
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Old Jun 23, 2017 | 06:53 AM
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Originally Posted by vitamin j
What is different about machining for Inconel vs. regular studs? I noticed they did screw in very smoothly and easily.
I would say something like 90% of the t3 flanges on the market are drilled and tapped for M10x1.25 instead of the M10x1.5 required for the TSE studs.

Originally Posted by vitamin j
Also got the rest of the exhaust installed. Two things: v-bands are awesome and damn this exhaust is massive! Also UPS dented my tip :(

Glad you like the v-bands, they do make it a breeze to install. Exhaust is large, but once you start driving and realize how nice it sounds you will forget. Also I recommend that you get 5 large coolant hose clamps and put them over the rubber exhaust hangers and tighten them up. This will help prevent them from sagging from the exhaust weight and help keep everything from possibly moving as much.
Old Jun 23, 2017 | 10:54 PM
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Old Jun 25, 2017 | 11:24 PM
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Old Jun 26, 2017 | 12:32 PM
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You need to move your boost source for the wastegate can closer to the throttle body.
Old Jun 26, 2017 | 01:54 PM
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Last edited by vitamin j; Jun 9, 2020 at 09:02 PM.
Old Jun 26, 2017 | 02:13 PM
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Originally Posted by vitamin j
Ok I will try that. That's how I had it on my previous setup, but this turbo came this way so I rolled with it.
A ton of turbo's come that way, because it is easy to do. Not because it is the correct way. With running stock wastegate or MBC it is preferred to run the vacuum line to the wastegate from after the IC to account for any boost drop in the IC. With proper EBC setup it no longer matter where you run the vacuum line from.

You are ballsy running 20spi so fast. Good for you. I hope you are enjoying it.
Old Jun 26, 2017 | 02:40 PM
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Old Jun 26, 2017 | 02:47 PM
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Shoot me an email later on if you ever want to upgrade to the larger turbo. Sonofthehill is running it and he says it holds top end boost a good bit better. I would suggest maxing out the one you have first and figuring out if it is good enough to make you happy. I am very happy to hear that you love it.
Old Jun 26, 2017 | 02:49 PM
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looks like you have a pretty significant restriction in your intake tract too if it's tapering that hard.

even with the terrible signal source you're using it shouldn't drop that hard usually
Old Jun 26, 2017 | 03:04 PM
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Old Jun 26, 2017 | 03:11 PM
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I don't think pipe size is an issues. People have done the math and 2" flows far more air then a stock miata motor will take without blowing up.

Sonofthehill had similar issues with the turbo holding up top. I think it more just comes down to it being a china charger and not a baller EFR.
Old Jun 26, 2017 | 03:13 PM
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more like cold side.
internal flow is not impacted by external damage unless you got the tubes completely dented somehow.

I mean, you're running a cheap setup with a chinacharger, I guess its probably not worth it to pursue major efficiency improvements, but you can easily test my theory by logging boost first at turbo, then at IM

if the difference is less than 2-3psi, then do what lars is suggesting
Old Jun 26, 2017 | 04:06 PM
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Old Jun 26, 2017 | 07:49 PM
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I have not tried my crazy wastegate can on the smaller turbo yet. I am not yet convinced that I wasn't just blowing the wastegate open at 6200 or so. The new can is capable of holding it shut with an incredible amount of force, especially near 20psi.

I have not decided what my next step is currently, except to run the large one for a while. Maybe to the end of drag racing season.



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