DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Billet Fuel Rail!

Thread Tools
 
Search this Thread
 
Old 12-01-2007, 09:37 AM
  #41  
Elite Member
iTrader: (3)
 
Mach929's Avatar
 
Join Date: Oct 2004
Location: lansdale PA
Posts: 2,494
Total Cats: 0
Default

Originally Posted by TunerToys
To figure out the internal volume of the rail...

(yes I realize this will not tell you internal diameter exactly, but you can get close, if you roughly know the length of the rail.)

If you have it off the car...

Plug all the holes but one.
Fill it with water.
Dump the water into something graduated.

Using the formula to calculate the volume of a cylinder, put in length of the cylinder, and volume of the water, to solve for diameter of the cylinder.

You should then be pretty close on both volume and diameter of the stock rail.

Craig
um look up i already calculated it. 23.895cc it's actually really easy if you look at the end, no need to cut it. I don't really know of any calculations to do that would tell you exactly if it supports sufficient flow. the only thing i found is flow through a pipe and it measures pressure loss. this rail is roughly equivalent to a .4" diameter round tube aem sells a .5" rail and they say it's good for 1000hp. I did some rough guesses and pressure losses were around .03psi with flow may more than our fuel pumps can flow. So i'm thinking uprgading the fuel rail is worthless. looking at the rail the only logical thing i can see possibly being worthwhile is to enlarge the inlets and outlets.
Mach929 is offline  
Old 12-01-2007, 09:48 AM
  #42  
:(
iTrader: (7)
 
magnamx-5's Avatar
 
Join Date: Jul 2006
Location: nowhere
Posts: 8,255
Total Cats: 4
Default

hmm so now we come to the question of fuel delivery to the rail to see if the 5/16 lines are the main restriction, or the rail given that some of us use up fuel at the rate of aproximatley 33 of so cc/sec I wonder if there is insuffecient flow somewhere. Maybe if we steped up to 650's or so at 85 or so %DC 36.8 cc/sec. But loki chad etc are the engineers not me so
magnamx-5 is offline  
Old 12-01-2007, 10:04 AM
  #43  
Junior Member
iTrader: (2)
 
TunerToys's Avatar
 
Join Date: Nov 2007
Posts: 57
Total Cats: 0
Default

Originally Posted by cjernigan
I don't think the formula for a cylinder comes into play when calculating volume of square tubing though. Good idea with the water.
Dah, keep for getting I'm not dealing with Hondas. Pretty sure that this can be adjusted for volume of a cube/rectangle.

Sorry Mach, was so excited about posting the idea, I didn't see where you had already solved it.

Craig
TunerToys is offline  
Old 12-01-2007, 10:06 AM
  #44  
Junior Member
iTrader: (2)
 
TunerToys's Avatar
 
Join Date: Nov 2007
Posts: 57
Total Cats: 0
Default

Originally Posted by magnamx-5
hmm so now we come to the question of fuel delivery to the rail to see if the 5/16 lines are the main restriction, or the rail given that some of us use up fuel at the rate of aproximatley 33 of so cc/sec I wonder if there is insuffecient flow somewhere. Maybe if we steped up to 650's or so at 85 or so %DC 36.8 cc/sec. But loki chad etc are the engineers not me so
In addition to flow in general, aren't there some balance problems with the stock single feed rail? I though this was the basic reason for going with a dual feed, if if it is a modified stock rail.

Craig
TunerToys is offline  
Old 12-01-2007, 10:08 AM
  #45  
:(
iTrader: (7)
 
magnamx-5's Avatar
 
Join Date: Jul 2006
Location: nowhere
Posts: 8,255
Total Cats: 4
Default

Yes the #4 is past the stock fpr and as a result gets starved for fuel sometimes but the dual feed allows alot more even distribution.
magnamx-5 is offline  
Old 12-01-2007, 10:17 AM
  #46  
Elite Member
iTrader: (13)
 
cjernigan's Avatar
 
Join Date: Oct 2006
Location: Atlanta, GA
Posts: 8,091
Total Cats: 7
Default

Guess we're back to doing our own dualfeeds then.
cjernigan is offline  
Old 12-02-2007, 12:11 PM
  #47  
Guest
Thread Starter
iTrader: (6)
 
M-Tuned's Avatar
 
Join Date: Sep 2007
Location: Vaughan, On, Canada
Posts: 1,085
Total Cats: 1
Default

Looks like it might be possible to supply a Billet Rail for $100. You could run it as a single feed, or a dual. I'm heading to the PRI show this week, and then we will discuss it when we return.

ETD is also working on a few other new products for the Miata community.
M-Tuned is offline  
Old 12-02-2007, 12:50 PM
  #48  
Junior Member
iTrader: (1)
 
3barboost's Avatar
 
Join Date: Jul 2007
Location: Johannesburg, South Africa
Posts: 109
Total Cats: 0
Default

okay heres my take on it and this comes from long years of toil under subaru bonnets with the fuel rails above the hot block and crossing over the block and various water pipes etc etc

its all about the heat in the fuel
the fuel is circulated multiple times from tank - rail - tank and back until its consumed - each time it picks up "heat" from the pump / hot engine components and if you subject fuel to heat you will see that from 40 degree celsius it starts to want to vaporise really really easily, I think the ultimate solution is to protect the fuel from heat and you dont need rails

I think were aftermarket rails come into solving this problem is that when the fuel flows from a small area - ie the std lines to the aftermarket rail - there is a change in volume and/or pressure - there is a law in physicis for this, I just forget its name at the moment and when the fuel enters the rail - it loses the urge (if in temp range) to vaporise - as opposed to the small std fuel rails where it attempts to "vaporise" due to temp and the injector tries to inject a liquid that wants to be a gas - this is where it goes "lean" in my mind - its not about insufficient flow its about a liquid under pressure, where the pressure is preventing it becoming a gas but when it is released by the injector instead of atomising the way we expect it vaporises and bingo it is "lean"

This may not be the best or most eloquent explanation but I cant think of another way to re word it ! so read it a few times and let me know your thoughts on it ?
3barboost is offline  
Old 12-02-2007, 05:41 PM
  #49  
Elite Member
iTrader: (6)
 
Loki047's Avatar
 
Join Date: Sep 2005
Location: Chicago
Posts: 4,143
Total Cats: -5
Default

you're wrong
Loki047 is offline  
Old 12-02-2007, 07:47 PM
  #50  
Elite Member
iTrader: (12)
 
neogenesis2004's Avatar
 
Join Date: Aug 2006
Posts: 4,413
Total Cats: 20
Default

I'd say that the heat can only HELP with vaporization, which if anything will improve power.
neogenesis2004 is offline  
Old 12-03-2007, 05:07 PM
  #51  
Junior Member
 
MiaTurbo's Avatar
 
Join Date: Jul 2005
Location: Alexandria, VA
Posts: 125
Total Cats: 0
Default

has nothing to due with temps. it's all about volume it can support. of course my theory is if you don't have larger fuel lines, then it's not as critical.
MiaTurbo is offline  
Old 12-03-2007, 06:43 PM
  #52  
Senior Member
iTrader: (8)
 
soflarick's Avatar
 
Join Date: Mar 2006
Location: Floriduh
Posts: 884
Total Cats: 0
Default

You don't want the fuel in the rail to be warm or hot. Cold is going to make the most power. Remember cool cans on carb'd engines?
soflarick is offline  
Old 12-07-2007, 01:12 AM
  #53  
Junior Member
iTrader: (2)
 
TunerToys's Avatar
 
Join Date: Nov 2007
Posts: 57
Total Cats: 0
Default

OKay guys, we have picked up a 90-93 complete intake manifold (injectors, fuel rail, etc is still on it. We also have a Vishnu rail for the same model years on the way. We are looking at several different ways of solving the lean condition on the stock fuel rail.

We are looking at three options.

1. A kit for adding the second feed to the opposite end of the stock rail.
2. An extruded rail kit that does not incorporate the regulator
3. A complete billet solution that would incorporate the regulator.

I think we'll be able to do the sub $100 solution for you guys with the extruded solution, but need to know if you guys are willing to use an external regulator with an aftermarket rail? Not needing to incorporate the regulator will cut costs for us, and allow us to hit the price point you guys want. Of course it will complicate the installation for you guys.

If the regulator must be reused, then our production quantity for the billet solution will have to go way up to make the price point. If we have to make a 1000 of these things to get the price point down, it may exceed the cost we are willing to invest in getting thos product done. I'm not too excited about having 1000 of these on the shelf if we are only going to sell a few a month.

We may be able to incorporate the stock regulator into the extrusion, but must look further into this option. It may not be feasable.

Please let me know what you guys think.

Thanks from Craig
TunerToys is offline  
Old 12-07-2007, 08:51 AM
  #54  
Senior Member
iTrader: (12)
 
sbrian2's Avatar
 
Join Date: Nov 2005
Location: Murfreesboro, TN
Posts: 595
Total Cats: 3
Default

What external reg are people using? How much is it? Does it justify the additional cost of incorporating the stocker into a billet setup? What are the advantages of the external reg over a stocker?
sbrian2 is offline  
Old 12-07-2007, 08:53 AM
  #55  
Ben
Supporting Vendor
iTrader: (33)
 
Ben's Avatar
 
Join Date: Jul 2006
Location: atlanta-ish
Posts: 12,659
Total Cats: 134
Default

Option 3 would be most cost effective for us, even if the rail costs a little more, as we wouldn't have to purchase an external regulator.
__________________
Chief of Floor Sweeping, DIYAutoTune.com & AMP EFI
Crew Chief, Car Owner & Least Valuable Driver, HongNorrthRacing

91 Turbo | 10AE Turbo | 01 Track Rat | #323 Mazda Champcar

Originally Posted by concealer404
Buy an MSPNP Pro, you'll feel better.
Ben is offline  
Old 03-22-2008, 08:36 PM
  #56  
Junior Member
iTrader: (2)
 
TunerToys's Avatar
 
Join Date: Nov 2007
Posts: 57
Total Cats: 0
Default

Sorry to bring this thread back after three months, but we are happy to announce that option 3 above is now a reality. Check out our post in the vendors classifieds! Tuner Toys High Flow Fuel Rails for 90-93 Miatas! We are doing a special introductory price for you guys, since many of you provided input on how to make this a product you guys would really like.

Craig

Teaser pic...



Thanks Guys!
TunerToys is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Full_Tilt_Boogie
Build Threads
84
04-12-2021 04:21 PM
lsc224
Miata parts for sale/trade
2
10-01-2015 09:17 AM
MiataGarage
Engine Performance
5
09-29-2015 11:04 PM
zephyrusaurai
Meet and Greet
2
09-28-2015 10:59 PM



Quick Reply: Billet Fuel Rail!



All times are GMT -4. The time now is 02:24 AM.