DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Turbo And Manifold, Need Help!

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Old 08-23-2006, 05:39 PM
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Originally Posted by Jefe
A while back there was a white turbo miata with a sidemount. It used a Saab 900 I/C and had a hood scoop. The IC layed semi-flat next to the intake manifold. I thought it was pretty neat, but not sure how efficient the set was.

---Nissan used to have a 1.8L top mounted I/C. The IC sat directly on the engine.---It's the I/C I use, I had to take it a part and rotate the tanks for it to be a FMIC...
Tell me where you got the piping for your IC set-up...looks pretty neat
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Old 08-23-2006, 07:57 PM
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You mean these?
Attached Thumbnails Turbo And Manifold, Need Help!-picture-224.jpg  
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Old 08-23-2006, 08:14 PM
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what engine bay is that?
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Old 08-23-2006, 08:20 PM
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It's a Mazda engine bay...

BTW all my stuff comes from JCWhitney...Cheapest I can find (even cheaper then crinkle bends at the local parts store--otherwise I'd use them)
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Old 08-23-2006, 08:40 PM
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Originally Posted by Jefe
It's a Mazda engine bay...

BTW all my stuff comes from JCWhitney...Cheapest I can find (even cheaper then crinkle bends at the local parts store--otherwise I'd use them)

What kind of IC are u using
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Old 08-23-2006, 08:49 PM
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OK here's what you'll need:
You can do this without welding, but you'll need a few more hose clamps...
A saw for cutting metal; sawzall, grinder w/ metal cutoff wheel, chop saw w/ metal cutting blade(their only like $5 @ HD), hacksaw if you're that cheap.


From JCWhitney
3 2 1/2" 90 degee bends
1 2" 180 degree bend
2 2" 90 deg bend if you get the long 'legs' one, you'll have enough pipe
1 exhaust adaptor 2" to 2 1/4"

From Autozone
2" ID 90 bend radiator hose part#002482 s-531
2" ID 90+ other bend radiator hose part#885269 m-079

The input of the saab is 2 1/4" the output is 2 1/2"
Hose clamps- Ideal brand seem to work best

You'll have to source up some 2 1/2" rad hose --truck suppliers, most autostores sell it by the inch(it's used for to enclose fuel filler tubes)
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Old 08-23-2006, 08:51 PM
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Originally Posted by RicanmiataRacer
What kind of IC are u using
I have a Nissan Bluebird and a Saab 900...
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Old 08-23-2006, 08:52 PM
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Originally Posted by Jefe
OK here's what you'll need:
You can do this without welding, but you'll need a few more hose clamps...
A saw for cutting metal; sawzall, grinder w/ metal cutoff wheel, chop saw w/ metal cutting blade(their only like $5 @ HD), hacksaw if you're that cheap.


From JCWhitney
3 2 1/2" 90 degee bends
1 2" 180 degree bend
2 2" 90 deg bend if you get the long 'legs' one, you'll have enough pipe
1 exhaust adaptor 2" to 2 1/4"

From Autozone
2" ID 90 bend radiator hose part#002482 s-531
2" ID 90+ other bend radiator hose part#885269 m-079

The input of the saab is 2 1/4" the output is 2 1/2"
Hose clamps- Ideal brand seem to work best

You'll have to source up some 2 1/2" rad hose --truck suppliers, most autostores sell it by the inch(it's used for to enclose fuel filler tubes)
sweet deal thanks much This will help big time
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Old 08-23-2006, 09:03 PM
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thats stainless steel pipe correct
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Old 08-23-2006, 09:39 PM
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I just used just the cheap 16ga stuff. After I welded and cleaned the pipes w/ spirits-- I placed them in an oven @ 400 degrees for ~ 15min. Then I put the pipes on a stick in the backyard and sprayed them with engine enamel Ford red. The paint adheres to the hot pipes real nicely-- you can coat as many times as you want...


My DP is stainless...

Also you'll need a 1 2 1/4" coupler (like 3" of rad hose) and tubing for you intake. IIRC I just used a 2 1/2" 180 u bend.
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Old 08-23-2006, 09:43 PM
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Originally Posted by Jefe
I just used just the cheap 16ga stuff. After I welded and cleaned the pipes w/ spirits-- I placed them in an oven @ 400 degrees for ~ 15min. Then I put the pipes on a stick in the backyard and sprayed them with engine enamel Ford red. The paint adheres to the hot pipes real nicely-- you can coat as many times as you want...

My DP is stainless...

was it bought here:

http://www.jcwhitney.com/autoparts/P...t=mandrel+bent
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Old 08-23-2006, 09:47 PM
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Originally Posted by Jefe
OK here's what you'll need:
You can do this without welding, but you'll need a few more hose clamps...
A saw for cutting metal; sawzall, grinder w/ metal cutoff wheel, chop saw w/ metal cutting blade(their only like $5 @ HD), hacksaw if you're that cheap.


From JCWhitney
3 2 1/2" 90 degee bends
1 2" 180 degree bend
2 2" 90 deg bend if you get the long 'legs' one, you'll have enough pipe
1 exhaust adaptor 2" to 2 1/4"

From Autozone
2" ID 90 bend radiator hose part#002482 s-531
2" ID 90+ other bend radiator hose part#885269 m-079

The input of the saab is 2 1/4" the output is 2 1/2"
Hose clamps- Ideal brand seem to work best

You'll have to source up some 2 1/2" rad hose --truck suppliers, most autostores sell it by the inch(it's used for to enclose fuel filler tubes)
Are these measurements for in diameter or outer?
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Old 08-23-2006, 11:16 PM
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Outside Diameter---That's exactly where and what I bought.

This may help you visualize a little. My list isn't exact. you'll need to add some pipe for the AIC valve and a BOV, but that only requires a 1" hole saw (a drill) some " black pipe(available @ any hardware store and some JB weld to seal it in place

mmm link no worky here...
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Old 08-24-2006, 09:39 AM
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I took a shot at it!

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Old 08-24-2006, 09:58 AM
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Now to make things simpler you can see why myself and a few other have chosen the intercooler I'm using:

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Old 08-24-2006, 01:24 PM
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Originally Posted by braineack
Now to make things simpler you can see why myself and a few other have chosen the intercooler I'm using:



OMG Bow down to the master of pc paint, awsome awsome, thats just what I needed thanks to the both Of you guys, you rock!
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Old 08-24-2006, 01:25 PM
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heh heh, I cheated I wasn't using MS paint but Adobe InDesign. It just happened to be the program I had open at the time.
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Old 08-24-2006, 01:25 PM
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Where did you get that cooler from?
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Old 08-24-2006, 01:29 PM
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Lmfao tricky basterd lmfao , jp , but thats cool ...I might look that program up, It looks useful
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Old 08-24-2006, 01:30 PM
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It's more of a layout program (books, flyers, etc.), but shares the same tools as Adobe Illustrator; Which would have been the preferred program I would have used.
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