DIY Turbo Discussion greddy on a 1.8? homebrew kit?

weld el manifold

Old 07-21-2016, 08:40 PM
  #1  
Senior Member
Thread Starter
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default weld el manifold

so i have a question. i am getting ready to build a manifold that will most likely be similar to artechs design. i have a choice between two flanges that are mostly the same other than weld el size. one is 1.25 and the other is 1.5

any preference or opinion from those who have experience?
mmmjesse is offline  
Old 07-21-2016, 08:43 PM
  #2  
Moderator
iTrader: (1)
 
Girz0r's Avatar
 
Join Date: Jun 2014
Location: Austin, TX
Posts: 3,033
Total Cats: 324
Default

go with the thicker flanges
Girz0r is offline  
Old 07-21-2016, 08:49 PM
  #3  
Retired Mech Design Engr
iTrader: (3)
 
DNMakinson's Avatar
 
Join Date: Jan 2013
Location: Seneca, SC
Posts: 5,009
Total Cats: 856
Default

1.25 works very well for log manifold. El's and Tee's need only a little material removed for it all to fit in the cylinder port spacing. I built mine El, Tee, Tee, El.

Also, 1.5 usually needs to be flattened into the oval shape of the ports. There are flanges available for the 1.25 that transition perfectly from the Oval to the 1.25 diameter.

EDIT: Oh, you're not making a log. 1.25 still makes sense to me.
DNMakinson is offline  
Old 07-21-2016, 08:56 PM
  #4  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

1.25 supposedly spools faster. Its a pain to make 2 1.25" els fit over a t3 flange though. Lots of swearing and hammering. Any more than 2 meeting at the flange would be better.

I'm assuming hes talking about a flange that transitions to the right size. It makes it way easier to fit and weld your bits.
aidandj is offline  
Old 07-21-2016, 09:00 PM
  #5  
Senior Member
Thread Starter
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

Originally Posted by DNMakinson
Also, 1.5 usually needs to be flattened into the oval shape of the ports. There are flanges available for the 1.25 that transition perfectly from the Oval to the 1.25 diameter.
They make the flanges that transition to oval in both 1.25 and 1.5

mmmjesse is offline  
Old 07-21-2016, 09:02 PM
  #6  
Senior Member
Thread Starter
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

Originally Posted by aidandj
1.25 supposedly spools faster. Its a pain to make 2 1.25" els fit over a t3 flange though. Lots of swearing and hammering. Any more than 2 meeting at the flange would be better.

I'm assuming hes talking about a flange that transitions to the right size. It makes it way easier to fit and weld your bits.
I am using a t2 flange so the fit there is fine. I am mainly curious about this spool thing and how significant it actually is.
mmmjesse is offline  
Old 07-21-2016, 09:03 PM
  #7  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

Probably not much at all.

1.5 will flow more at the top end.
aidandj is offline  
Old 07-21-2016, 09:24 PM
  #8  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,176
Total Cats: 1,680
Default

Go 1.5" and get your head flange from prl motorsports.
shuiend is offline  
Old 07-21-2016, 10:37 PM
  #9  
Elite Member
iTrader: (1)
 
Leafy's Avatar
 
Join Date: Jun 2012
Location: NH
Posts: 9,479
Total Cats: 104
Default

I'd stick with 1.25 unless you're shooting for something like 450hp. I think thats the number I settled on when I did the math when I built my first EFR manifold.
Leafy is offline  
Old 07-22-2016, 03:02 AM
  #10  
Elite Member
 
bbundy's Avatar
 
Join Date: Jul 2005
Location: Anacortes, WA
Posts: 2,478
Total Cats: 144
Default

1.25 spools better and I think will make more power unless you somehow manage some magical porting on the head oversized valves and mega lift cams shooting for north of 450hp. Having the exhaust gas slow down in large diameter tubes after leaving the head then speed back up as it necks down to the to the nozzle of the turbine will cost hp over keeping the velocity more constant.

400 hp here with 1.25" sch 40 longish equal length weld el manifold.
bbundy is offline  
Old 07-22-2016, 10:29 AM
  #11  
Senior Member
Thread Starter
 
mmmjesse's Avatar
 
Join Date: Aug 2007
Posts: 574
Total Cats: 44
Default

so my goal is 300whp but i do want to keep the torque lowish for drivetrain longevity. 300/260 i think would be nice.

This is on a VVT motor and i plan to rev to 7500. part of the reason i was originally leaning to 1.5, so that it could build good top end power.

i am probably overthinking it and it wont matter much either way
mmmjesse is offline  
Old 07-22-2016, 12:28 PM
  #12  
Elite Member
 
bbundy's Avatar
 
Join Date: Jul 2005
Location: Anacortes, WA
Posts: 2,478
Total Cats: 144
Default

Originally Posted by mmmjesse
so my goal is 300whp but i do want to keep the torque lowish for drivetrain longevity. 300/260 i think would be nice.

This is on a VVT motor and i plan to rev to 7500. part of the reason i was originally leaning to 1.5, so that it could build good top end power.

i am probably overthinking it and it wont matter much either way
at 300 HP you will be happier with 1.25"
bbundy is offline  
Old 07-25-2016, 04:23 PM
  #13  
Junior Member
iTrader: (1)
 
squeegee's Avatar
 
Join Date: Aug 2011
Posts: 88
Total Cats: 7
Default

I'm in the same boat, I've decided to drop my crazy double helix design and go with a log. How do you guys attach the flange to the log though? Do you find a pipe with the right perimeter and crush it into a T25 shape?
squeegee is offline  
Old 07-25-2016, 05:11 PM
  #14  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,176
Total Cats: 1,680
Default

Originally Posted by squeegee
I'm in the same boat, I've decided to drop my crazy double helix design and go with a log. How do you guys attach the flange to the log though? Do you find a pipe with the right perimeter and crush it into a T25 shape?
You buy this head flange and 1.5" schedule 40 weld welds fit on perfectly. Well you buy that flange if 1.8, they also have the 1.6 flange if you need that.
shuiend is offline  
Old 07-25-2016, 05:13 PM
  #15  
SADFab Destructive Testing Engineer
iTrader: (5)
 
aidandj's Avatar
 
Join Date: Apr 2014
Location: Beaverton, USA
Posts: 18,642
Total Cats: 1,866
Default

Originally Posted by shuiend
You buy this head flange and 1.5" schedule 40 weld welds fit on perfectly. Well you buy that flange if 1.8, they also have the 1.6 flange if you need that.
He's asking about the turbo flange.
aidandj is offline  
Old 07-25-2016, 06:06 PM
  #16  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,176
Total Cats: 1,680
Default

Originally Posted by aidandj
He's asking about the turbo flange.
Well then I have an answer for that also. Here is the flange to use for T2. Here is the flange for t3. Or just shoot me a pm.
shuiend is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MintyTheEunos
Build Threads
9
08-23-2023 10:50 AM
acedeuce802
Build Threads
74
01-29-2018 05:04 PM
astral
Build Threads
27
12-12-2017 11:14 AM
ThePass
Prefabbed Turbo Kits
1
08-17-2016 12:11 AM
JoeyehNA
WTB
0
07-01-2016 03:26 AM


Thread Tools
Search this Thread
Quick Reply: weld el manifold



All times are GMT -4. The time now is 02:28 AM.