Notices
DIY Turbo Discussion greddy on a 1.8? homebrew kit?

weld el manifold

Old Jul 21, 2016 | 08:40 PM
  #1  
mmmjesse's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2007
Posts: 574
Total Cats: 44
Default weld el manifold

so i have a question. i am getting ready to build a manifold that will most likely be similar to artechs design. i have a choice between two flanges that are mostly the same other than weld el size. one is 1.25 and the other is 1.5

any preference or opinion from those who have experience?
Old Jul 21, 2016 | 08:43 PM
  #2  
Girz0r's Avatar
Moderator
iTrader: (1)
 
Joined: Jun 2014
Posts: 3,034
Total Cats: 323
From: Austin, TX
Default

go with the thicker flanges
Old Jul 21, 2016 | 08:49 PM
  #3  
DNMakinson's Avatar
Elite Member
iTrader: (3)
 
Joined: Jan 2013
Posts: 5,030
Total Cats: 861
From: Seneca, SC
Default

1.25 works very well for log manifold. El's and Tee's need only a little material removed for it all to fit in the cylinder port spacing. I built mine El, Tee, Tee, El.

Also, 1.5 usually needs to be flattened into the oval shape of the ports. There are flanges available for the 1.25 that transition perfectly from the Oval to the 1.25 diameter.

EDIT: Oh, you're not making a log. 1.25 still makes sense to me.
Old Jul 21, 2016 | 08:56 PM
  #4  
aidandj's Avatar
SADFab Destructive Testing Engineer
iTrader: (5)
 
Joined: Apr 2014
Posts: 18,643
Total Cats: 1,870
From: Beaverton, USA
Default

1.25 supposedly spools faster. Its a pain to make 2 1.25" els fit over a t3 flange though. Lots of swearing and hammering. Any more than 2 meeting at the flange would be better.

I'm assuming hes talking about a flange that transitions to the right size. It makes it way easier to fit and weld your bits.
Old Jul 21, 2016 | 09:00 PM
  #5  
mmmjesse's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2007
Posts: 574
Total Cats: 44
Default

Originally Posted by DNMakinson
Also, 1.5 usually needs to be flattened into the oval shape of the ports. There are flanges available for the 1.25 that transition perfectly from the Oval to the 1.25 diameter.
They make the flanges that transition to oval in both 1.25 and 1.5

Old Jul 21, 2016 | 09:02 PM
  #6  
mmmjesse's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2007
Posts: 574
Total Cats: 44
Default

Originally Posted by aidandj
1.25 supposedly spools faster. Its a pain to make 2 1.25" els fit over a t3 flange though. Lots of swearing and hammering. Any more than 2 meeting at the flange would be better.

I'm assuming hes talking about a flange that transitions to the right size. It makes it way easier to fit and weld your bits.
I am using a t2 flange so the fit there is fine. I am mainly curious about this spool thing and how significant it actually is.
Old Jul 21, 2016 | 09:03 PM
  #7  
aidandj's Avatar
SADFab Destructive Testing Engineer
iTrader: (5)
 
Joined: Apr 2014
Posts: 18,643
Total Cats: 1,870
From: Beaverton, USA
Default

Probably not much at all.

1.5 will flow more at the top end.
Old Jul 21, 2016 | 09:24 PM
  #8  
shuiend's Avatar
mkturbo.com
iTrader: (24)
 
Joined: May 2006
Posts: 15,235
Total Cats: 1,700
From: Charleston SC
Default

Go 1.5" and get your head flange from prl motorsports.
Old Jul 21, 2016 | 10:37 PM
  #9  
Leafy's Avatar
Elite Member
iTrader: (1)
 
Joined: Jun 2012
Posts: 9,491
Total Cats: 105
From: NH
Default

I'd stick with 1.25 unless you're shooting for something like 450hp. I think thats the number I settled on when I did the math when I built my first EFR manifold.
Old Jul 22, 2016 | 03:02 AM
  #10  
bbundy's Avatar
Elite Member
 
Joined: Jul 2005
Posts: 2,502
Total Cats: 146
From: Anacortes, WA
Default

1.25 spools better and I think will make more power unless you somehow manage some magical porting on the head oversized valves and mega lift cams shooting for north of 450hp. Having the exhaust gas slow down in large diameter tubes after leaving the head then speed back up as it necks down to the to the nozzle of the turbine will cost hp over keeping the velocity more constant.

400 hp here with 1.25" sch 40 longish equal length weld el manifold.
Old Jul 22, 2016 | 10:29 AM
  #11  
mmmjesse's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2007
Posts: 574
Total Cats: 44
Default

so my goal is 300whp but i do want to keep the torque lowish for drivetrain longevity. 300/260 i think would be nice.

This is on a VVT motor and i plan to rev to 7500. part of the reason i was originally leaning to 1.5, so that it could build good top end power.

i am probably overthinking it and it wont matter much either way
Old Jul 22, 2016 | 12:28 PM
  #12  
bbundy's Avatar
Elite Member
 
Joined: Jul 2005
Posts: 2,502
Total Cats: 146
From: Anacortes, WA
Default

Originally Posted by mmmjesse
so my goal is 300whp but i do want to keep the torque lowish for drivetrain longevity. 300/260 i think would be nice.

This is on a VVT motor and i plan to rev to 7500. part of the reason i was originally leaning to 1.5, so that it could build good top end power.

i am probably overthinking it and it wont matter much either way
at 300 HP you will be happier with 1.25"
Old Jul 25, 2016 | 04:23 PM
  #13  
squeegee's Avatar
Junior Member
iTrader: (1)
 
Joined: Aug 2011
Posts: 88
Total Cats: 7
Default

I'm in the same boat, I've decided to drop my crazy double helix design and go with a log. How do you guys attach the flange to the log though? Do you find a pipe with the right perimeter and crush it into a T25 shape?
Old Jul 25, 2016 | 05:11 PM
  #14  
shuiend's Avatar
mkturbo.com
iTrader: (24)
 
Joined: May 2006
Posts: 15,235
Total Cats: 1,700
From: Charleston SC
Default

Originally Posted by squeegee
I'm in the same boat, I've decided to drop my crazy double helix design and go with a log. How do you guys attach the flange to the log though? Do you find a pipe with the right perimeter and crush it into a T25 shape?
You buy this head flange and 1.5" schedule 40 weld welds fit on perfectly. Well you buy that flange if 1.8, they also have the 1.6 flange if you need that.
Old Jul 25, 2016 | 05:13 PM
  #15  
aidandj's Avatar
SADFab Destructive Testing Engineer
iTrader: (5)
 
Joined: Apr 2014
Posts: 18,643
Total Cats: 1,870
From: Beaverton, USA
Default

Originally Posted by shuiend
You buy this head flange and 1.5" schedule 40 weld welds fit on perfectly. Well you buy that flange if 1.8, they also have the 1.6 flange if you need that.
He's asking about the turbo flange.
Old Jul 25, 2016 | 06:06 PM
  #16  
shuiend's Avatar
mkturbo.com
iTrader: (24)
 
Joined: May 2006
Posts: 15,235
Total Cats: 1,700
From: Charleston SC
Default

Originally Posted by aidandj
He's asking about the turbo flange.
Well then I have an answer for that also. Here is the flange to use for T2. Here is the flange for t3. Or just shoot me a pm.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MintyTheEunos
Build Threads
9
Aug 23, 2023 10:50 AM
acedeuce802
Build Threads
74
Jan 29, 2018 05:04 PM
astral
Build Threads
27
Dec 12, 2017 11:14 AM
ThePass
Prefabbed Turbo Kits
1
Aug 17, 2016 12:11 AM
JoeyehNA
WTB
0
Jul 1, 2016 03:26 AM


Thread Tools
Search this Thread

All times are GMT -4. The time now is 03:25 PM.