Engine Performance This section is for discussion on all engine building related questions.
Sponsored by:
Sponsored by: KPower

Air/Oil Separator Filling Up Too Fast

Thread Tools
 
Search this Thread
 
Old 01-09-2018, 02:16 PM
  #41  
Newb
Thread Starter
 
Pintobeantoes's Avatar
 
Join Date: Jan 2018
Posts: 27
Total Cats: -4
Default

Originally Posted by Braineack
he should also remove the turbo blanket, and reinstall the lower pan.
Pan goes back on soon but the blanket just went on today.. why remove it? Just took about a 30 mile drive and no fire yet..
Pintobeantoes is offline  
Old 01-09-2018, 02:17 PM
  #42  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,501
Total Cats: 4,080
Default

why waste the oil? just plumb the pcv back to normal and cap the tee. you have a street car.

turbo blankets kill turbos...after many 30 min drives.
Braineack is offline  
Old 01-09-2018, 02:40 PM
  #43  
Newb
Thread Starter
 
Pintobeantoes's Avatar
 
Join Date: Jan 2018
Posts: 27
Total Cats: -4
Default

From what I understand, you don't want to plumb it back to the pan unless you have the fancy heated AOS, to prevent condensation of water or blowby gasses. And reinstalling the PCV will just put the oil right back into the IM, where I don't want it.

I have a daily. While this car may not be competitive (nor the driver), it has seen many track days when it was n/a and is really more of a track toy than anything. No i dont have afcos, nor hoosiers, but what really defines a track miata other than a spirit thats willing and a functioning safety system?
Pintobeantoes is offline  
Old 01-09-2018, 03:11 PM
  #44  
Moderator
iTrader: (1)
 
Girz0r's Avatar
 
Join Date: Jun 2014
Location: Austin, TX
Posts: 3,033
Total Cats: 324
Default

Originally Posted by Braineack
turbo blankets kill turbos...after many 30 min drives.
This.
Girz0r is offline  
Old 01-09-2018, 03:47 PM
  #45  
Junior Member
 
Jumbosrule's Avatar
 
Join Date: Apr 2013
Location: Redondo Beach, CA
Posts: 86
Total Cats: 19
Default

Originally Posted by Pintobeantoes
From what I understand, you don't want to plumb it back to the pan unless you have the fancy heated AOS, to prevent condensation of water or blowby gasses. And reinstalling the PCV will just put the oil right back into the IM, where I don't want it.

I have a daily. While this car may not be competitive (nor the driver), it has seen many track days when it was n/a and is really more of a track toy than anything. No i dont have afcos, nor hoosiers, but what really defines a track miata other than a spirit thats willing and a functioning safety system?
Effort and cost; diminishing returns. AOS is not a safety system.

The blowby gasses and fractional water are going to do what to your motor during a oil change interval when can contents are dumped into the pan?

No catch can is 100% efficient - you are STILL ingesting blow-by gasses through the motor with or without a can.

Honestly, it's all guessing until you return the catch can oil line to the pan, change your oil and send an oil sample to a lab (example Blackstone) to tell you about the content and if it is really doing anything negative the short time it's in there (and at low concentrations). I'd guess the answer is little to nothing... which is why there are no catch cans on the stock Miata. Not bashing your curiosity or approach, just the assumptions being made. There is little to no benefit for this mod but more of a preference based on theory. It's great that it catches blow-by... but does that improve your MPGs on a tank by tank basis? Maybe it reduces long-term engine wear? Most of us won't keep the car long enough to realize that benefit if there is one, but there is no way to measure that advantage.

Setting it up the wrong way can hurt, the right way won't help much. Yes, I do have a proper catch can and would not necessarily tell all my Miata bros to go do it.
Jumbosrule is offline  
Old 01-11-2018, 07:07 PM
  #46  
Newb
Thread Starter
 
Pintobeantoes's Avatar
 
Join Date: Jan 2018
Posts: 27
Total Cats: -4
Default

Just figured I would update. 150 miles later and only a teaspoon of oil maybe. Looks like this setup, whether 100% correct or not, collects way less oil than before. I think it was brains first suggestion before resorting to vulgarities. Anyways, boost gauge and ebc go in tonight/tmrw. Thanks for the help
Pintobeantoes is offline  
Old 01-11-2018, 08:57 PM
  #47  
Senior Member
 
LukeG's Avatar
 
Join Date: May 2017
Location: Austin, TX
Posts: 1,119
Total Cats: 166
Default

What are you guys using to cap the PCV side of the valve cover? It's a bit of an awkward hole.

I've had three different welders tell me they won't weld it because cast aluminum cracks when welded.

Last edited by LukeG; 01-11-2018 at 09:11 PM.
LukeG is offline  
Old 01-11-2018, 09:55 PM
  #48  
Moderator
iTrader: (12)
 
sixshooter's Avatar
 
Join Date: Nov 2008
Location: Tampa, Florida
Posts: 20,664
Total Cats: 3,013
Default

Originally Posted by LukeG
I've had three different welders tell me they won't weld it because cast aluminum cracks when welded.
The welder I used was able to weld threaded bungs in two places in three different valve covers for me and for my friends on the forum here. You need to enlist the help of a more diversified welder. Just because they've never done something successfully doesn't mean it can't be done. It just means they don't know how to do it.

It is kind of like plumbing both sides of a valve cover into a catch can and not having it fill up with oil. My last track weekend didn't put more than two teaspoons of oil in my catch can and I was running very large bungs and very large hoses to my catch can at 300-plus horsepower. Opening up the holes inside the valve cover and using large diameter fittings and hoses slows down the speed of the gases exiting the valve cover and allows the oils to fall out of suspension in those gases. It's a fairly simple idea that slowing down the velocity of those gases trying to escape will allow those heavier elements to fall out and drain back rather than to be expelled. Trying to use stock sized openings that were designed for 100 horsepower at 300 horsepower levels isn't good. You are theoretically putting three times the blow by through them. And only using one side of the valve cover to vent rather than both would only add to the velocity. But I'm a sample size of one so take this with a grain of salt.

Try some things and see what works for you.
sixshooter is offline  
Old 01-12-2018, 12:06 AM
  #49  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

Originally Posted by LukeG
What are you guys using to cap the PCV side of the valve cover? It's a bit of an awkward hole.

I've had three different welders tell me they won't weld it because cast aluminum cracks when welded.
A PCV valve and a cap. If you blow it out, you have a world of problems beyond proper crankcase ventilation.

Alternatively, drill and tap it for a pipe plug, or find a welder who doesn't wear a dress
Savington is offline  
Old 01-12-2018, 03:30 AM
  #50  
Senior Member
 
LukeG's Avatar
 
Join Date: May 2017
Location: Austin, TX
Posts: 1,119
Total Cats: 166
Default

Originally Posted by Savington
A PCV valve and a cap. If you blow it out, you have a world of problems beyond proper crankcase ventilation.

Alternatively, drill and tap it for a pipe plug, or find a welder who doesn't wear a dress
Thanks guys!
LukeG is offline  
Old 01-12-2018, 11:05 AM
  #51  
Senior Member
 
LukeG's Avatar
 
Join Date: May 2017
Location: Austin, TX
Posts: 1,119
Total Cats: 166
Default

Savington - Are you modifying the valve cover in any way for engines under 300whp aside from capping the PCV? Drilling out the driver side internal passage or upgrading to a bigger outlet barb?
LukeG is offline  
Old 01-12-2018, 11:09 AM
  #52  
Senior Member
 
LukeG's Avatar
 
Join Date: May 2017
Location: Austin, TX
Posts: 1,119
Total Cats: 166
Default

Originally Posted by sixshooter
The welder I used was able to weld threaded bungs in two places in three different valve covers for me and for my friends on the forum here. You need to enlist the help of a more diversified welder. Just because they've never done something successfully doesn't mean it can't be done. It just means they don't know how to do it.

It is kind of like plumbing both sides of a valve cover into a catch can and not having it fill up with oil. My last track weekend didn't put more than two teaspoons of oil in my catch can and I was running very large bungs and very large hoses to my catch can at 300-plus horsepower. Opening up the holes inside the valve cover and using large diameter fittings and hoses slows down the speed of the gases exiting the valve cover and allows the oils to fall out of suspension in those gases. It's a fairly simple idea that slowing down the velocity of those gases trying to escape will allow those heavier elements to fall out and drain back rather than to be expelled. Trying to use stock sized openings that were designed for 100 horsepower at 300 horsepower levels isn't good. You are theoretically putting three times the blow by through them. And only using one side of the valve cover to vent rather than both would only add to the velocity. But I'm a sample size of one so take this with a grain of salt.

Try some things and see what works for you.
Agree 100% with everything you said and that was the same mentality I had about it. Big *** hoses and outlets on both sides. Savington is making me question that and I'm very curious to hear if he is doing any mods to the valve cover. Going to try it his way.
LukeG is offline  
Old 01-12-2018, 01:20 PM
  #53  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

I have tried a few things, nothing I've been 100% happy with. IIRC there is a correlation between the velocity of the escaping gases and the ability for those gases to hold oil in suspension (the faster the airflow, the more oil comes out). Since the pressure should be fairly constant at WOT, increasing the orifices should reduce the velocity and help that oil fall out of suspension, but I suspect there's more at play than just that, based on the differences I've seen between 94-00 and 01-05s.

I think my current best practice is to open up the passage between the center and left baffles, run a slightly larger hose (-8 or -10) to a Radium AOS, then drain it back to the pan through a large check valve. The Radium AOS should do a good enough job that you shouldn't need to worry about routing the vacuum-side hose back to the turbo intake (via venturi), which I want to do to reduce the blowby smell at WOT (it's, um, substantial at 400whp).
Savington is offline  
Old 01-12-2018, 02:03 PM
  #54  
Senior Member
 
LukeG's Avatar
 
Join Date: May 2017
Location: Austin, TX
Posts: 1,119
Total Cats: 166
Default

Originally Posted by Savington
I have tried a few things, nothing I've been 100% happy with. IIRC there is a correlation between the velocity of the escaping gases and the ability for those gases to hold oil in suspension (the faster the airflow, the more oil comes out). Since the pressure should be fairly constant at WOT, increasing the orifices should reduce the velocity and help that oil fall out of suspension, but I suspect there's more at play than just that, based on the differences I've seen between 94-00 and 01-05s.

I think my current best practice is to open up the passage between the center and left baffles, run a slightly larger hose (-8 or -10) to a Radium AOS, then drain it back to the pan through a large check valve. The Radium AOS should do a good enough job that you shouldn't need to worry about routing the vacuum-side hose back to the turbo intake (via venturi), which I want to do to reduce the blowby smell at WOT (it's, um, substantial at 400whp).
Thanks a ton for the info!!!! What size drill bit are you going up to on that center baffle hole?

That Radium AOS is pretty trick!
LukeG is offline  
Old 01-12-2018, 04:26 PM
  #55  
Junior Member
iTrader: (1)
 
Joker's Avatar
 
Join Date: Aug 2010
Location: Sixshooter's Basement
Posts: 333
Total Cats: 38
Default

SME review: Sav is this correct?

(Edit below)

Last edited by Joker; 01-13-2018 at 01:46 PM.
Joker is offline  
Old 01-12-2018, 07:35 PM
  #56  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

yes to Miata VC, no idea on Protege VC, I've never played with one.
Savington is offline  
Old 01-13-2018, 08:57 AM
  #57  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,501
Total Cats: 4,080
Default

I would say no just because of "pvc or"
Braineack is offline  
Old 01-13-2018, 10:18 AM
  #58  
Junior Member
iTrader: (1)
 
Joker's Avatar
 
Join Date: Aug 2010
Location: Sixshooter's Basement
Posts: 333
Total Cats: 38
Default

Originally Posted by Braineack
I would say no just because of "pvc or"
What would your alternative be? Just Vent?

# 19 https://www.miataturbo.net/engine-pe...3/#post1117420
Joker is offline  
Old 01-13-2018, 10:54 AM
  #59  
Boost Czar
iTrader: (62)
 
Braineack's Avatar
 
Join Date: May 2005
Location: Chantilly, VA
Posts: 79,501
Total Cats: 4,080
Default

yes! why would you put a pcv there? it needs to be hooked to the IM for it to operate -- honestly: what would be the point of a vented pcv there?
Braineack is offline  
Old 01-13-2018, 11:26 AM
  #60  
Former Vendor
iTrader: (31)
 
Savington's Avatar
 
Join Date: Nov 2006
Location: Sunnyvale, CA
Posts: 15,442
Total Cats: 2,100
Default

Yeah, you either vent it or route it back to the intake. No PCV.
Savington is offline  


Quick Reply: Air/Oil Separator Filling Up Too Fast



All times are GMT -4. The time now is 03:58 AM.