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DIY front splitter.

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Old 11-24-2009, 02:19 PM
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Originally Posted by hustler
also don't forget that plastic is much less likely to go through heat exchangers than metal.
?????? my aluminum splitter will bend, not explode into radiator killing shards like glass? or what do you mean?
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Old 11-24-2009, 02:47 PM
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Originally Posted by MicaCeli
He is 145lbs.

Looks like they had to redo the place where the rods mounted to the body.

Before



After



Another reason that allot of people use wood especialy on the track is that if you have an off or damage the front splitter Alum will bend and f up your air-dynamics in the front. Wood will just break off.
there will be a 3rd redesign.
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Old 11-24-2009, 03:10 PM
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I made the end plates for my wing from birch plywood laminated with 1/16" ABS on both sides (I laminated it myself) That way I get the best of both worlds: the lightness of the birch, and the durability of the ABS. 1/16" ABS sheet is a lot cheaper than 1/4" ABS. IIRC I bought a 1/16" x 4' x 8' sheet of black ABS locally for about $35, maybe less.

I will be making my next splitter with the same material.
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Old 11-24-2009, 03:23 PM
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Originally Posted by y8s
there will be a 3rd redesign.
did they use a "bend-n-break" for that? I'm not sure there's a measurable improvement from the first to the second given the force it's up against.
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Old 11-24-2009, 03:38 PM
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Originally Posted by m2cupcar
did they use a "bend-n-break" for that? I'm not sure there's a measurable improvement from the first to the second given the force it's up against.
Yeah, I found that interesting.

I think they should of started off with a thicker splitter. Although I've seen cars at the track with like 6-8 Splitter rods in the front. If it still bends at speed add more rods.
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Old 11-24-2009, 03:56 PM
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You can see the supports and such there. One of the supports is kinked now, but only on one side because the car scrapes when I back it out of the driveway.

Originally Posted by MicaCeli
If it still bends at speed add more rods.
Priced out one of those rods recently? They aren't cheap.
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Old 11-24-2009, 04:18 PM
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Originally Posted by m2cupcar
did they use a "bend-n-break" for that? I'm not sure there's a measurable improvement from the first to the second given the force it's up against.
i may be crazy but the "after" shot looks like the bracket's broken at the bend. wat.
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Old 11-24-2009, 04:20 PM
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ha, i saw that too.
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Old 11-24-2009, 05:17 PM
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some interesting ideas!
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Old 11-25-2009, 02:24 PM
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Interesting I found this write up that shows how to do the DIY plywood/fiberglass splitter almost exactly the way I was devising to do it myself. At least the layup part. they are using 3/8" plywood.

http://specialprojectsms.com/image/TECHNICAL-2.gif

FWIW we also have sheets of ¼” ABS at my work. comparing a small chunk of it to a small chunk of my plywood. The ABS is significantly heavier and not even close in stiffness.

Bob
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Old 11-25-2009, 02:33 PM
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Originally Posted by bbundy
FWIW we also have sheets of ¼” ABS at my work. comparing a small chunk of it to a small chunk of my plywood. The ABS is significantly heavier and not even close in stiffness.

Bob
Exactly. That is why I am doing the laminate. It is much lighter and much stiffer for about the same thickness.
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Old 11-25-2009, 02:43 PM
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Originally Posted by spoolin2bars
?????? my aluminum splitter will bend, not explode into radiator killing shards like glass? or what do you mean?
If the splitter sees and scoops dirt, its coming off and either the radiator is going to break it or its going to break the radiator depending upon the design.
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Old 11-25-2009, 03:04 PM
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Sav: this is what you used?
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Old 11-25-2009, 03:48 PM
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It wasn't wood Andrew, it was "tie-dye carbon fiber", lol.

I know I'm late to the party here, but walking around the paddock at Daytona and LS you see a lot of wood splitters, and a lot of wooden scrape plates too under the front ends of some cars. The wear characteristics are something to consider with the material you choose, Sav was scraping the splitter every time around on the corkscrew, dunno what would've happened had it been something other than wood.
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Old 11-25-2009, 07:22 PM
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Now I know cost is some of the reason for using ply wood but why not laminate it with carbon fiber instead of fiberglass, I now it costs more but wouldn't it be stronger? and its the same proses, its not like it would cost that much to do on your own.
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Old 11-25-2009, 09:28 PM
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Originally Posted by kotomile
It wasn't wood Andrew, it was "tie-dye carbon fiber", lol.

I know I'm late to the party here, but walking around the paddock at Daytona and LS you see a lot of wood splitters, and a lot of wooden scrape plates too under the front ends of some cars...
The "scrape plates" are usually made of jabrock, a very hard wood.
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Old 11-25-2009, 10:54 PM
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A thought just occurred to me.
Trees are carbon based life forms, therefor:
Wood = Carbon Fiber

XD
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Old 11-26-2009, 03:22 PM
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Originally Posted by Gotpsi?
Now I know cost is some of the reason for using ply wood but why not laminate it with carbon fiber instead of fiberglass, I now it costs more but wouldn't it be stronger? and its the same proses, its not like it would cost that much to do on your own.
The raw carbon weave material would cost 3-4x what it cost me to build my entire splitter. Then you have to buy resin, peel-ply, own a vacuum pump, chromate tape, etc. Buy the plywood in 1/2", it's stiff enough to stand up to a lot of abuse, and you don't have to cover it in anything but black spray paint to protect your dignity.
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Old 11-26-2009, 05:08 PM
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Originally Posted by Savington
you don't have to cover it in anything but black spray paint to protect your dignity.
Lolz.

Is this worth it without a rear wing Sav? I thought I remember you doing the wing before the splitter. I was considering going to Home Depot Motorsports for splitter plywood, and air dam siding. But if it'll make me too much over steer prone, I'll wait till I have money to blow on a wing, which will probably be never. Hopefully I'll get around to the air dam no matter what.
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Old 11-26-2009, 05:28 PM
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Here's a splitter Savington made for me for use with the oem bumper and r-lip.

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