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My frame rail solution

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Old 02-14-2013, 08:43 AM
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Floor board strength is probably a major point for those rails. And a stiffer floor structure would impact the whole chassis stiffness.

I cut the rear seat mount braces out on my XP car. I was amazed at how much the passenger floor flexes when I step on it now. I left the front seat mounting point as I think that would make the floor way too flimsy. And this is with the FM frame rails. I rarely have a passenger seat installed but it is a nice option. Plus I end up in that area whenever I have to play with the ECU wires.
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Old 02-18-2013, 02:16 PM
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Frame rails are what both subframes bolt to and tie both ends into the tub. The rockers are definitely a strengthening member - focused on creating rigidity not found (lost) in the lack of a top.

Attached Thumbnails My frame rail solution-09_1201_crusher07.jpg  
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Old 02-22-2013, 07:52 PM
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While I was installing frame rails one corner actually lifted off the jack stand. Kinda freaked me out as I was under the car at the time
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Old 02-22-2013, 08:41 PM
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On the cheap HF jackstands, my car tripoded after frame rails with one corner off by just one peg. My car was a stiffie!!
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Old 07-24-2013, 12:33 PM
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I love these I have been thinking about doing this as my stock frame rails do not like having my trans cross member welded to them. Now that I have seen some pics of the floor and rails cut open I will be doing this in the near future!!!!
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Old 07-24-2013, 04:41 PM
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Tell us how it works out when you are finished.
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Old 07-25-2013, 05:43 PM
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Great idea! I ran across your post trying to find out if anyone had tried this. I'd gotten the idea from my Mustang days. Griggs Racing had a "through the floor" frame rail kit. Well done!
-Leland
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Old 12-08-2015, 09:10 PM
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I'm interested in doing this, but neither Lowes or Menards have 2" square metal tubing. Where did you get your materials?
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Old 12-08-2015, 09:29 PM
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Originally Posted by OptionXIII
I'm interested in doing this, but neither Lowes or Menards have 2" square metal tubing. Where did you get your materials?
Reasonably priced supplier which has everything, cuts to length, and ships fast and cheap:

Online Metal Store | Small Quantity Metal Orders | Metal Cutting, Sales & Shipping | Buy Steel, Aluminum, Copper, Brass, Stainless | Metal Product Guides at OnlineMetals.com
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Old 12-08-2015, 09:30 PM
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Google for a metal supply shop near you, or there are a few online:

Order Mild Steel A513 Square Tube in Small Quantities at OnlineMetals.com

(no idea if that's the right wall thickness for this application or not, but you get the idea)

--Ian
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Old 12-08-2015, 09:31 PM
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And Joe's ponies make him faster than me.

--Ian
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Old 12-08-2015, 09:34 PM
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Indeed.

I've used that supplier for years. Always small orders, always had great service. Some stuff, like 3.5" diameter aluminum round rod, you just can't find locally.
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Old 12-08-2015, 09:44 PM
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+1 for online metals.
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Old 12-08-2015, 10:11 PM
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Not sure where you're located in Indiana, but Alro Steel in Louisville has damn near everything.
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Old 12-08-2015, 11:41 PM
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I've used online metals before, I just figured the shipping would be ridiculous. It's surprisingly reasonable. They don't carry 14 gauge 2" square steel, so much for being spoonfed exact instructions.

No metal shops in town, I just figured I'd see if a chain carried it.
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Old 12-09-2015, 12:03 AM
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Originally Posted by OptionXIII
They don't carry 14 gauge 2" square steel, so much for being spoonfed exact instructions.
???

It's right there on their website, under "A513 Hot-Rolled" https://www.onlinemetals.com/merchan...45&top_cat=849
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Old 12-09-2015, 01:47 AM
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I just googled 14 gauge metal thickness and the measurements didn't agree. Good to know.
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Old 12-09-2015, 08:42 AM
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Originally Posted by OptionXIII
I just googled 14 gauge metal thickness and the measurements didn't agree. Good to know.
There are different specs for different material-types, and if you're off by a few thou, it ain't gonna matter one bit where a welding process is concerned.

The 14ga spec is just a wag to begin with. Miatas are designed in Japan, and specified in metric. Any US measurement is going to be "close" at best.
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Old 11-08-2016, 11:02 AM
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Old thread is old-

But at the stage im at in the build, its time to consider frame rails of sorts. Although this looks like a very solid solution, would there be any benefit to virtually re creating the FM style frame rails but with thicket steel to reinforce the oem rail section vs cutting it all out and placing 2" tube steel in there as OP has done? Seems like doing it this way would yield almost the same result with less effort.
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Old 11-08-2016, 12:35 PM
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BOX is stiffer torsionally and in bending than a C
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