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The Better Bilstein Ebay Coilover Thread

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Old 05-04-2017, 11:30 AM
  #1161  
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Originally Posted by Swanpuppy
One other question. NB billie, ISC 1.5" rear hats, 7" 300lb springs in the back, approx 36mm bumps. I am getting an impact over larger abrupt bumps. Last night I took the wheels off, loosened the control arms and raised everything looking for impacts. I hit the bump stops, start to lift the car off the jacks, at that point i still have another 1/4" before control arms hit the body or the coil over sleeve gets near the extended hat. I am running at about 13" in the rear hub to fender.

This seems off, some other members have been able to get 12.5" or lower in the rear with proper comfortable ride. I am higher than them, and still hitting something. Is there something that sounds off with my set up? Or is the only solution to raise the car/add bump stops? When the car is on the ground I have just over an inch of exposed shock shaft before the bump stop.

Do you have the sleeves trimmed to allow enough movement into the top hats? Looks like the top of the sleeves are hitting.
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Old 05-04-2017, 11:45 AM
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Also, the bump-stops, under heavy load, will likely compress more than 6mm (1/4"). At which point you will still make contact. The 36mm bump-stop, to the best of my knowledge, is for stock top-hats, not extended. I am experiencing the exact same issue and am confident that it will be resolved with taller bump-stops or shims.
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Old 05-04-2017, 12:07 PM
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Originally Posted by stefanst
Also, the bump-stops, under heavy load, will likely compress more than 6mm (1/4"). At which point you will still make contact. The 36mm bump-stop, to the best of my knowledge, is for stock top-hats, not extended. I am experiencing the exact same issue and am confident that it will be resolved with taller bump-stops or shims.
We can test that theory in 2 weeks!
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Old 05-04-2017, 12:14 PM
  #1164  
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That sleeve got into a nasty fight with my angle grinder. It is possible that when the bump compresses further then the sleeve might hit.

Is there a desired open distance from the top of the shock to the bump stops I should look for? Adding more bump stop will mean i hit the stops sooner, and if I lower the car another half inch (where others have been able to be) There will be minimal shock distance before bumps are engaged. I can try to cut some bump stop shims to install and try that out.
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Old 05-04-2017, 01:38 PM
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Originally Posted by Swanpuppy
That sleeve got into a nasty fight with my angle grinder. It is possible that when the bump compresses further then the sleeve might hit.[..].
Aluminum should really be cut with a saw.
You are working on goals that are opposed to each other. When you're dropping the car to 4" at the pinch welds, you don't have much suspension travel left to work with. So you need to run stiff springs to make the most of what you got. Extending the top-hats (at least for an NB) does not extend your suspension travel much (if any)- it just allows for longer bump-stops with better engagement characteristics. The bump-stops need to engage before your're getting metal<->metal or metal<->asphalt contact. You can't have the suspension super-low and soft. That's not how physics work.
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Old 05-04-2017, 01:51 PM
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Originally Posted by stefanst
Aluminum should really be cut with a saw.
You are working on goals that are opposed to each other. When you're dropping the car to 4" at the pinch welds, you don't have much suspension travel left to work with. So you need to run stiff springs to make the most of what you got. Extending the top-hats (at least for an NB) does not extend your suspension travel much (if any)- it just allows for longer bump-stops with better engagement characteristics. The bump-stops need to engage before your're getting metal<->metal or metal<->asphalt contact. You can't have the suspension super-low and soft. That's not how physics work.
Got it. I thought I was seeing most people on here running 30-36mm bumps on all sorts of set ups, dont recall seeing someone running something like a 50mm with extended hats. I am planning to add extra bumps, see how that goes, perhaps cut down the collar a bit more (and better). When I put this together I didn't realize i wouldn't need all 6" of the collar, I would have cut off more initially. Thanks.
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Old 05-04-2017, 01:53 PM
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Originally Posted by Swanpuppy
That sleeve got into a nasty fight with my angle grinder. It is possible that when the bump compresses further then the sleeve might hit.

Is there a desired open distance from the top of the shock to the bump stops I should look for? Adding more bump stop will mean i hit the stops sooner, and if I lower the car another half inch (where others have been able to be) There will be minimal shock distance before bumps are engaged. I can try to cut some bump stop shims to install and try that out.
I'm curious why you decided to put 1.5" extended top hats on without considering everything. Seems you decided to use the 36mm stops based on the FCM 'criteria' but those are setup with the NB mounts with no extension.

When I cut my sleeves I just used a power chop saw with a carbide blade FWIW.
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Old 05-04-2017, 01:56 PM
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Originally Posted by bahurd
I'm curious why you decided to put 1.5" extended top hats on without considering everything. Seems you decided to use the 36mm stops based on the FCM 'criteria' but those are setup with the NB mounts with no extension.

When I cut my sleeves I just used a power chop saw with a carbide blade FWIW.

I was under the impression from this thread that extended hats are not required, but going to a 1" or 1.5" in the rear give extra travel on NB's and can improve the set up. When you say "considering everything" do you mean the correct bump stop length?
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Old 05-04-2017, 02:05 PM
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Originally Posted by Swanpuppy
I was under the impression from this thread that extended hats are not required, but going to a 1" or 1.5" in the rear give extra travel on NB's and can improve the set up. When you say "considering everything" do you mean the correct bump stop length?
What I said...

1. Bump stop length?
2. Increased travel of the shock + clearance of the sleeve
3. Tire contact

I use 3/4" and have ample room to get to the 949 heights using 36/46 stop lengths.
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Old 05-04-2017, 02:08 PM
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Gotcha. Ill see if I can make some tweaks before the next HPDE.
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Old 05-04-2017, 02:13 PM
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Originally Posted by Swanpuppy
Gotcha. Ill see if I can make some tweaks before the next HPDE.
Also, what's your car? NA or NB? NA benefits from extended top hats in the rear more than NB so I understand.
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Old 05-04-2017, 02:26 PM
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Originally Posted by bahurd
Also, what's your car? NA or NB? NA benefits from extended top hats in the rear more than NB so I understand.
2003 NB. I perhaps got it mixed up. I know the NB hats are superior, and thought the hats help. It sounds like my issue can be fixed with some massaging of the sleeve and some bump fine tuning.
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Old 05-08-2017, 08:19 AM
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Cut the sleeves a bit shorter, added some extra bump travel. Rechecked everything. I think this is going to be the solution. Thanks for the help on setting me straight.


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Old 05-08-2017, 08:40 AM
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Looks good!

How does it ride?
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Old 05-08-2017, 08:50 AM
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Originally Posted by ridethecliche
Looks good!

How does it ride?
So far so good. It is a little firmer than stock, but rides just as nicely over normal road. In corners I can tell its flatter, less roll, transitions side to side nicely. I will try to get some miles on it this week and then I have an alignment and HPDE event set up for Thursday. Should be able to test out the limits.
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Old 05-28-2017, 11:16 AM
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So, I'm re-evaluating my setup after crashing my old car, needing to replace a shock, and moving to Michigan where the roads leave something to be desired. My old setup...
  • NB Bilsteins and Top hats
  • QA1 450/300 springs
  • Allstar sleeves
I'm thinking FM springs would be a decent, non brutal setup when combined with the set of ARBs that are already in my garage. I'd like to re-use the Allstar sleeves since I had to cut off the locating tab for the aluminum coil seats, which I long ago recycled. My plan:
  • cut new lower grooves into shock for snap rings
  • make aluminum donut adapter to fit wider FM springs on 2.5" spring seat.
  • FM springs for the NA, which should be flat bottomed at either end.
Anyone see a problem with this? I'd like to do the measuring myself, but the suspension in question is 600 miles away...
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Old 05-28-2017, 11:27 AM
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Originally Posted by OptionXIII
So, I'm re-evaluating my setup after crashing my old car, needing to replace a shock, and moving to Michigan where the roads leave something to be desired. My old setup...
  • NB Bilsteins and Top hats
  • QA1 450/300 springs
  • Allstar sleeves
I'm thinking FM springs would be a decent, non brutal setup when combined with the set of ARBs that are already in my garage. I'd like to re-use the Allstar sleeves since I had to cut off the locating tab for the aluminum coil seats, which I long ago recycled. My plan:
  • cut new lower grooves into shock for snap rings
  • make aluminum donut adapter to fit wider FM springs on 2.5" spring seat.
  • FM springs for the NA, which should be flat bottomed at either end.
Anyone see a problem with this? I'd like to do the measuring myself, but the suspension in question is 600 miles away...
I don't honestly know that does anything for you vs just buying 7" (or 8" depending on what height you want) summit brand 2.5" springs in the rate you want. Are you sure the 450/300 isn't fine?

When I lived in MI i thought the secondary roads were in good shape it's the interstates that get all the truck traffic that sucks. Around Detroit anyway.

By the time you get done machining, or having machined, an "adapter" of sorts you'll have similar cost into it.
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Old 05-28-2017, 12:01 PM
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I have access to a CNC, so it would just be material costs. And I'd be looking to pick up the FM springs used.

This is going to be an experiment, I just want to check that Tab A will fit into Slot B before buying any more parts, and unfortunately my other car is a long ways away to do measurements on.
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Old 05-28-2017, 12:53 PM
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There is absolutely nothing to be gained by putting the FM springs on over an equally light rate of 2.5" springs.
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Old 05-28-2017, 01:12 PM
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Other than a dual rate spring for droop travel, and available cheap used. Helper springs aren't cheap and I frequent mountain roads where I need the suspension travel.

I'm not asking if its the best suspension setup, I'm just asking if it will fit. I want to experiment and it seems to be a cheap idea.
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