DIY Turbo Discussion greddy on a 1.8? homebrew kit?

My EFR Build Planning

Thread Tools
 
Search this Thread
 
Old 08-27-2019, 05:51 PM
  #21  
Newb
 
dc2849's Avatar
 
Join Date: Aug 2017
Location: Long Beach, CA
Posts: 38
Total Cats: 2
Default

I ran the FM heat shield and really didnt like it. It mounts to the brake MC and i could feel a lot of vibrations through the brake pedal. It also mounted to the ground strap spot behind the coolant lines which was super hard to access. I sold it and built one myself that mounts to the firewall and some of the mounting hardware from the original airbox. I put some heat reflective tape on, but mine looked like his after putting it together

dc2849 is offline  
Old 08-27-2019, 06:22 PM
  #22  
Junior Member
Thread Starter
 
CasualSpeed's Avatar
 
Join Date: Jan 2019
Location: GA
Posts: 106
Total Cats: 4
Default

Thanks for the warning. I think I'll try out the FM heat shield, and if I don't like it go a different route. My main reasoning is I want to do this myself, so keeping complications to a minimum (at least to start) will really help me.

Speaking of "complications", I was looking at intercooler/piping solutions, and found Flyin Miata sells the specific Silicone tubing I want individually (https://www.flyinmiata.com/intercooler-outlet-hose.html and https://www.flyinmiata.com/compresso...oler-hose.html). I know these are flexible so I know it doesn't have to be exact, but would these work with the Fab9 intercooler? https://fab9tuning.com/fab9-intercoo...350hp-capable/ The 2.5" ends work out, but is it safe to assume the dimensions and mounting location are close enough to work?
CasualSpeed is offline  
Old 08-27-2019, 07:01 PM
  #23  
Senior Member
iTrader: (6)
 
yossi126's Avatar
 
Join Date: Sep 2013
Posts: 855
Total Cats: -15
Default

Yes it will work. It will require cutting the hoses short.
yossi126 is offline  
Old 09-02-2019, 04:48 PM
  #24  
Junior Member
Thread Starter
 
CasualSpeed's Avatar
 
Join Date: Jan 2019
Location: GA
Posts: 106
Total Cats: 4
Default

Current plan for oil/water lines:
  1. Oil feed:
    1. https://www.ebay.com/itm/MAMBA-Oil-P...72.m2749.l2649
    2. https://www.ebay.com/itm/Hydraulic-F...ss!30309!US!-1
    3. 6AN line created from Braided Stainless Steel Lines, 2x 90° degree fitting + cushion clamps to keep things tidy
    4. EFR turbo comes with 4AN port, but manual suggests to upsize to 6AN when line is > 18", so I'm doing that. Not sure of threading for bearing housing, but once I figure it out, should be straight forward for a 6AN fitting
  2. Oil Return:
    1. https://www.ebay.com/itm/Oil-RETURN-...53.m1438.l2649
    2. 10AN line with straight fittings built from siliconeintakes.com
    3. drill 1/2" NPT threads into oil pan, and then a 1/2" NPT to 10AN male-male fitting
  3. Water feed and return (I do not currently have a re-route, assuming water hose I'm splicing for coolant is 3/8", will double check):
    1. https://www.ebay.com/itm/2PC-Straigh...WId3QTlsT7t3bQ
    2. 6AN lines from siliconeintakes.com, 2x 90° fitting, one on one end, and the ebay fitting on the other for both lines
    3. 2x https://www.ebay.com/itm/M14X1-5-TO-...MAAOSwHOZcErhW (for EFR bearing housing)

Originally, I was thinking a sandwich plate for my oil source, but I think I'll save a sandwich plate for an oil cooler. That way I can have a thermostat in it and the turbo oil feed will be unaffected. I realize going AN lines for the water lines and oil drain line might be overkill, but since I'm just using the flyin' miata heat shield (or a later DIY one) I didn't want to worry about rubber lines getting too hot or anything like that. It seemed like a safer bet. I also realize all these ebay fittings may be a weak point, but from what I can see they're just raw metal fittings and it's kind of hard to **** up standardized threads. It's the way I'm splicing into the water lines that has me a bit worried, but the alternative is more complicated with a hose bard to 6AN fitting, then using a regular AN line. I figure making sure I get things right here would prevent a load of headaches down the road so at this point I'm just thinking out loud and hoping someone will correct my stupidity since I haven't done this before. I may be a bit too fascinated with AN lines at this point...
CasualSpeed is offline  
Old 09-02-2019, 06:17 PM
  #25  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,178
Total Cats: 1,681
Default

PRL Motorsports sells a Tee that threads in perfectly into the oil pressure sender port on the motor. Get that, it is stronger then the brass ones.

I would also highly recommend looking up hydraulic shops in your local phone book. There are probably some locally that can custom make quality lines. I would not trust anything that is not branded Mocal or AeroQuip myself. I have seen to many cheap AN lines have leaking issues and causing problems.
shuiend is offline  
Old 09-03-2019, 09:15 AM
  #26  
Junior Member
 
mjcanton's Avatar
 
Join Date: Jun 2018
Location: Maple Grove, MN
Posts: 55
Total Cats: 4
Default Wastegate Actuator

Which wastegate actuator are you planning on running? I'm planning a similar build and am thinking it would be best to go with the "low-boost" actuator rather than the medium boost actuator it comes with standard.

I'm worried about wastegate pressure being too much for stock internals with the medium can. I want to build my base of an EFR so I have everything in place if/when I decide to build the engine.
mjcanton is offline  
Old 09-03-2019, 09:18 AM
  #27  
Elite Member
iTrader: (1)
 
borka's Avatar
 
Join Date: Mar 2014
Location: Jacksonville, FL
Posts: 1,552
Total Cats: 196
Default

I recommend a low boost actuator for stock engines.

My medium boost actuator yields 9-11psi 250hp 225tq. Right at the limit of stock engine.
borka is offline  
Old 09-03-2019, 09:35 AM
  #28  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,178
Total Cats: 1,681
Default

Originally Posted by borka
I recommend a low boost actuator for stock engines.

My medium boost actuator yields 9-11psi 250hp 225tq. Right at the limit of stock engine.

I also recommend going with the low boost actuator. If you want more power later it is cheap to upgrade to the medium sized one.
shuiend is offline  
Old 09-03-2019, 10:06 AM
  #29  
Junior Member
Thread Starter
 
CasualSpeed's Avatar
 
Join Date: Jan 2019
Location: GA
Posts: 106
Total Cats: 4
Default

Thanks. I had not considered swapping that out, but it makes sense to be safe. It's also only $60.

What's wrong with building my own AN lines? It looks straightforward, and getting someone else to do it will probably add a good bit to the price. The reviews for the specific AN lines I'm looking at are also positive so it seems like a win-win.

As for the T fitting, I was basing it off of Flyin Miata's "bag 4b" and going from there. The threads should all match and be an easy install. I was planning on just using purple loctite as a sealant and nothing else on the NPT and BSPT threads. No sealant on AN threads obviously.
CasualSpeed is offline  
Old 09-03-2019, 12:52 PM
  #30  
mkturbo.com
iTrader: (24)
 
shuiend's Avatar
 
Join Date: May 2006
Location: Charleston SC
Posts: 15,178
Total Cats: 1,681
Default

Originally Posted by CasualSpeed
Thanks. I had not considered swapping that out, but it makes sense to be safe. It's also only $60.

What's wrong with building my own AN lines? It looks straightforward, and getting someone else to do it will probably add a good bit to the price. The reviews for the specific AN lines I'm looking at are also positive so it seems like a win-win.

As for the T fitting, I was basing it off of Flyin Miata's "bag 4b" and going from there. The threads should all match and be an easy install. I was planning on just using purple loctite as a sealant and nothing else on the NPT and BSPT threads. No sealant on AN threads obviously.

The brass fittings have been known to crack or break from fatigue. A steel fitting, while marginally more is a ton safer. They also offer a 2 port one so that you can wire in a real oil pressure sensor to your MS.

Have you ever built AN lines before? It is not really as easy as it looks in practice. If it all goes perfectly, then yeah they are not bad, when things just don't seem to do what you want it starts to suck. There is also a large variance in quality between brands and price point. All the low priced AN fittings show, and don't work as well. I have used probably 6-10 different brands over the years. from super ebay cheap, same ones you have linked to(I could never get the lines I made not to leak), and up to Aeroquip. When it comes to the oiling of the turbo especially a $1400 one, you don't want issues. Every hydraulic shop I have used does not charge anything for assembly of lines. Generally what I do is go in and tell them what I need. I will have them put one end on the hose the first day, and make the hose a little extra long. Then I will take that hose home, along with the other side fitting. I can then measure lines and mark for perfect fitment. Then I take them back and they finish them for me. I have had hundreds of lines done this way now. I have had a single failure, and the shop immediately made me a new line.

Oil lines are one of the places I just can not see cheaping out on. If there are issues it can cause loss of oil to the motor, or the car being on fire. Spending a bit extra to not have those worries is generally worth the cost.
shuiend is offline  
Old 09-04-2019, 10:58 PM
  #31  
Junior Member
 
hks_kansei's Avatar
 
Join Date: Mar 2012
Posts: 298
Total Cats: 44
Default

Originally Posted by CasualSpeed
I also realize all these ebay fittings may be a weak point, but from what I can see they're just raw metal fittings and it's kind of hard to **** up standardized threads. .

Many of the ebay stuff takes that as somewhat of a challenge.

Main issues i'd noticed from ebay stuff, regarding threads etc is:
  • Threads arent cleaned up, lots of flash left.
  • fittings can be off centre (ie: bolt head isnt centred to the threads)
  • mating surfaces often arent totally flat
  • QC is low, so hollow fittings sometimes end up with really thin walls in spots.
  • the metal used is usually pretty weak, probably not tempered correctly.
  • There's nit much consistancy, out of 10 fittings 3 may be perfect, 5 may be a bit off, and 2 may be unusable. you dont know which until you've paid and used them.
I'm happy to use ebay stuff for bits that dont do much work, like my catch can, but for important stuff like turbo oil/water lines, i'd really suggest spending the little bit extra, for peace of mind.
hks_kansei is offline  
Old 09-04-2019, 11:20 PM
  #32  
Elite Member
iTrader: (16)
 
patsmx5's Avatar
 
Join Date: Aug 2007
Location: Houston, TX
Posts: 9,302
Total Cats: 477
Default

Originally Posted by shuiend
PRL Motorsports sells a Tee that threads in perfectly into the oil pressure sender port on the motor. Get that, it is stronger then the brass ones.

I would also highly recommend looking up hydraulic shops in your local phone book. There are probably some locally that can custom make quality lines. I would not trust anything that is not branded Mocal or AeroQuip myself. I have seen to many cheap AN lines have leaking issues and causing problems.
Yeap. I've tried 3 diff brands of cheap AN fittings, all of them eventually started to leak. I wanted to believe they would work great, and they did at first, but eventually they start to leak. I've run Jegs brand, summit brand, and some other cheap brand, all leaked after enough use. A local shop has some name brand stuff that doesn't leak and I've been using it lately. Cost more but no leaks!
patsmx5 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
matrussell122
WTB
0
02-26-2019 09:52 AM
nbfather
DIY Turbo Discussion
116
01-25-2019 08:12 AM
Ryan_G
DIY Turbo Discussion
38
12-18-2015 12:42 PM
FAB
Fab9 Tuning - Miata Performance Parts
21
12-09-2014 10:52 AM
Faeflora
Engine Performance
322
12-03-2012 06:54 PM



Quick Reply: My EFR Build Planning



All times are GMT -4. The time now is 03:58 AM.