Test Fitting Looks Good!
Thread Starter
Joined: May 2005
Posts: 80,552
Total Cats: 4,368
From: Chantilly, VA
Using a 90* silicone coupler I can use my exisiting intercooler piping (with slight modifications):

Downpipe is cutting it close to the heater hose, but I should be able to get it out of the way (water by-pass would help[but I'm too cheap]):

Intake piping fits like a glove / heatsheild still fits:

Downpipe is cutting it close to the heater hose, but I should be able to get it out of the way (water by-pass would help[but I'm too cheap]):

Intake piping fits like a glove / heatsheild still fits:
Looks good! I'm sure you could bend the heater core pipe a little to get more room. I needed more room than that, so I shortened the factory pipe and rewelded the end onto it. That's an option also, but it looks like you should be able to just bend it a little.
Thread Starter
Joined: May 2005
Posts: 80,552
Total Cats: 4,368
From: Chantilly, VA
The circled holes:

Turbotim: Exactly what I was planning on doing, should give me more than 1" of clearance, about what I had before with no problems. I'll probably wrap another layer of the heat sheild as well.

Turbotim: Exactly what I was planning on doing, should give me more than 1" of clearance, about what I had before with no problems. I'll probably wrap another layer of the heat sheild as well.
Thread Starter
Joined: May 2005
Posts: 80,552
Total Cats: 4,368
From: Chantilly, VA
Originally Posted by kung fu jesus
i'll be surprised if that manifold cracks.
i think begi uses a new coolant tube that reroutes that heater hose.
i think begi uses a new coolant tube that reroutes that heater hose.
Yeah I know, it also moves the lower radiator hose. Both would be benificial in my case. But no worries.
looks positivley breedable
the water re route should cost no more than $40 if you buy a new 1.6 thermo housing
1.6 thermo housing
random 1.25" rad hoses
2-3 feet of 1.25" aluminum tubing
hose clamps
30mm freeze plug
not sure on keeping the heater though, dont need it where im at
the water re route should cost no more than $40 if you buy a new 1.6 thermo housing
1.6 thermo housing
random 1.25" rad hoses
2-3 feet of 1.25" aluminum tubing
hose clamps
30mm freeze plug
not sure on keeping the heater though, dont need it where im at
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