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-   DIY Turbo Discussion (https://www.miataturbo.net/diy-turbo-discussion-14/)
-   -   COP Thread (https://www.miataturbo.net/diy-turbo-discussion-14/cop-thread-4756/)

Splitime 07-11-2007 11:30 AM

And... paying for a set now... thanks for the legwork Lazzer.

I used car-part.com btw... lots of single coil listings... but I searched and found a set of 4 for $40

lazzer408 07-11-2007 02:52 PM


Originally Posted by Ben (Post 130577)
Lazzer, are you sure that you need to connect the tach out of all 4 cops? I would have thought that you need just one output from each PAIR of cops (one paired output to black/white & the other to yellow/blue) since it's wasted spark...

Correct. You only need one output from each pair. It's just somewhere to connect the other tach wires. On the Miata side (for 1.6) the yellow/blue goes to the gauge and the black/white goes to the ecu. On the 94+ (with internal ignitors) these are connected together. I don't know why Mazda did this on '93.

reddroptop 07-14-2007 02:50 PM

I picked up a set via car-part.com from a junkyard 15 miles away. 45$, they are from an 03 corolla, 50k miles.

They wouldn't sell me just the connectors for them though, Haven't called the toyota dealer yet to see how much for the connectors.

Thanks lazzer.

Dhaark 07-14-2007 03:38 PM

I found a set of those (02 toyota corolla-will they work?) for $50, checked (my friend checked them on his car.lol). Is that a good deal or no?

reddroptop 07-14-2007 04:18 PM


Originally Posted by Dhaark (Post 131361)
I found a set of those (02 toyota corolla-will they work?) for $50, checked (my friend checked them on his car.lol). Is that a good deal or no?

Yes.

lazzer408 07-17-2007 01:55 AM

All you guys finding the coils in junkyards please keep an eye out for other cars using them and maybe pick up an extra set to sell to the others on the forum that are having trouble finding them. :bigtu:

I'm still keeping an eye out.

Splitime 07-17-2007 07:24 AM

Lets also look for a cheap connector solution. I know its on my mind.

reddroptop 07-18-2007 10:36 AM


Originally Posted by Splitime (Post 132019)
Lets also look for a cheap connector solution. I know its on my mind.

+1.

Cheap connectors would be great. :sadwavey:

lazzer408 07-18-2007 10:51 AM


Originally Posted by Splitime (Post 132019)
Lets also look for a cheap connector solution. I know its on my mind.

Try the Dealer. Sometimes (rarely) little things like that can be cheap. I haven't actually tried Toyota yet. Maybe Denso can be contacted directly for replacement (...or whoever made those plugs).

Splitime 07-18-2007 11:29 AM

Apparently they wanna sell me a entire car harness :p

Ben 07-20-2007 02:01 PM

updates??

I need to get moving on an ignition upgrade...

Ben 07-21-2007 09:12 AM

Looking on car part.com, should I order any of the following:
2001 Echo
2004 Prius
2005 Scion Xb
Each set is $50

Thanks

lazzer408 07-21-2007 11:43 AM


Originally Posted by Ben (Post 133003)
updates??

I need to get moving on an ignition upgrade...

Updates to what? I have them running on my '94. I've verified the 1.6 can fire the coils and posted both cars schematics to wire them. Honeydesean has a 1.6 and is sourcing the connectors so as soon as those show up we'll should hear a 1.6 success story.
I pulled my plugs out yesterday to replace them and besides one being burnt to a chrisp from detonation :td: the other 3 look great! lol The gap on them was .045 and these coils are firing them with 10psi of boost with out one missfire. The stock coils were working when I removed them but every once and awhile I'd feel a miss. I have no doubt the COP can handle more boost even if you run the standard gap or recomended .028-.032 gap for turbo Miatas. Startup and and mpg is still much better. Remember I'm running sequential but originally I fired the COP wasted spark. Going to sequential didn't provide any additional improvements for my gas miliage it just allows me to trim timing per cylinder. I take off an extra 1 deg under boost for cylinders 3&4.

That's all I have to update for now.
The only trouble I had with cop was the ticket for doing 45 in a 30. :gay:

Ben 07-21-2007 12:26 PM

No really looking for an update on Sean's progress. I have a 1.6. I don't know what his connectors look like, but is there not a crimp on connector that will work? Or solder leads and fill with epoxy?

Looking to move forward as I'm having ignitor issues. Would rather spend $50 on COPS than $25 on another used ignitor, if it solves my problem for good. Not willing to chance blowing my expensive ecu.

Any comments on the COPS I listed in post #134?

Thx

lazzer408 07-21-2007 12:50 PM

The part number on the coils I used (from a Corolla) is 90919-02239. I know these fit the valve cover and the reach length down to the plug. Post #84 Flippy used a coil that looks a bit different then mine. The plug is the same it's just the mounting tab is in a slightly different location but they fit. Toss him a private message and get the part number he used. Please post it when you do so we all know what works. Isn't that a 1.6L in the pictures? There's no reason you couldn't solder the wires into the coils and fill it with epoxy. Somewhere in the thread I posted the pin out. With the business end of the coil facing down and the plug facing you the pins are, (from left to right) Ground, Trigger, Tach, Power.

During my testing @12v (small 4ah battery) It'll throw an orange spark 1 3/4" long. -damn- Does anyone know how how many volts it takes to ark that far?

Another note: The coil fires on the falling edge of the trigger pulse and if the pulse is held high it will fire on it's own within maybe 1/2 a second. Probably to protect the primary winding, driver, and car's wiring. Smart coil. ;)

beerslurpy 07-22-2007 02:00 PM

I don't have a junkyard handy, which coils will work? Any 2002+ toyota are the same?

lazzer408 07-22-2007 04:17 PM

2000 up. There not all -exactly- the same.

beerslurpy 07-22-2007 04:34 PM

Well I took a little drive to the pick and pull south of town and as expected they didn't have any camrys or other toyotas newer than early 90s. Saw one early 1.6L miata.

If you order COPs online from a junkyard, do you get any of the harness with it or do you just get a lone plug?

Dhaark 07-22-2007 04:38 PM

I'll be "upgrading" to COPs a little later. For now I just have to get the car on the road and start braking it in...

beerslurpy 07-22-2007 04:44 PM


Originally Posted by lloydie (Post 130217)

How much does that little bracket cost? It looks nice. Also, how did you guys get your harnesses to look so neat? Is that how they come out of the toyota?

Also, anyone have any recommendations about where the best source is for COPs?

lazzer408 07-22-2007 06:28 PM


Originally Posted by beerslurpy (Post 133425)
Well I took a little drive to the pick and pull south of town and as expected they didn't have any camrys or other toyotas newer than early 90s. Saw one early 1.6L miata.

If you order COPs online from a junkyard, do you get any of the harness with it or do you just get a lone plug?

Depends on the junkyard. If they let you pull your own parts just be sure you grab those plugs while your pulling coils. Try to cut the Toyota harness as far back as you can so you have a long length of wire to work with. I bought my coils off ebay and found the connectors in a local junk yard. I'm there all the time so they didn't actually charge me for the connectors. They just waved me out the door and said don't worry about it. They make the most money off larger parts.

lazzer408 07-22-2007 06:33 PM


Originally Posted by beerslurpy (Post 133428)
How much does that little bracket cost? It looks nice. Also, how did you guys get your harnesses to look so neat? Is that how they come out of the toyota?

Also, anyone have any recommendations about where the best source is for COPs?

The cop coils in that pic are different then ones I'm recomending. It looks like he's using AEM's ignitor because his coils don't have an internal ignitor like the Toyota coils suggested. The best source for the Corolla coils is Ebay or another site someone recomended. Browse thru the thread you'll find it posted.

Ben 07-22-2007 06:33 PM

beer,
I also had no joy at pull a part. they don't have anything that new. I also called around to all the local yards to no avail.

Saturday I put in a few emails to junkyards that I found through a search at car-part.com. Hopefully I will hear back from at least one Monday. If I get a second response, I will send it to you if you want.

lazzer408 07-22-2007 06:35 PM


Originally Posted by Flippy02 (Post 125333)
i just bought coil packs off a 2002 camry, just awaiting delivery all for 20 shipped

Flippy I thought you had it working already?

Flippy02 07-22-2007 06:37 PM

looks like this post has been going well, i just got back in country, and i'll post the part number off my coils, but i kno for sure they are from an 02 camry, and as far as making it look neat, wire loom, and zip ties!

lazzer408 07-22-2007 06:39 PM

Post something on Toyota, Scion, or MR2 (or something) forums. I'm sure some of those guys have those coils laying around. Or try some performance shop that specialize in Toyota. Worth a try. I haven't been to my junkyard in a few weeks. I'll look again soon.

beerslurpy 07-22-2007 07:32 PM

Why would those guys have extra coils? Are they upgrading to something even better?

beerslurpy 07-22-2007 07:34 PM

If any of you guys live near non-shitty junkyards and have extra coils, I'll gladly buy them off you.

lazzer408 07-23-2007 12:42 AM


Originally Posted by beerslurpy (Post 133463)
Why would those guys have extra coils? Are they upgrading to something even better?

Alot of people run MSD. But do you want to run a $750 ignition system or a $50 ignition system that's quite capable of working better then the stock Miata ignition? There's always something "better". I'm a Miata guy and I have extra coils laying around. Why wouldn't a Toyota guy? The odds of finding Toyota coils on a Toyota forum are alot better then finding them here. ;)

beerslurpy 07-23-2007 02:43 AM

Has anyone dyno tested the difference?

Also, anyone know where I can get another 3-wire miata ignition harness? Junkyard? I'd like to be able to quickly switch back and forth between the two setups by switching harnesses.

lazzer408 07-23-2007 04:42 AM


Originally Posted by beerslurpy (Post 133538)
Has anyone dyno tested the difference?

Also, anyone know where I can get another 3-wire miata ignition harness? Junkyard? I'd like to be able to quickly switch back and forth between the two setups by switching harnesses.

Use the one you take off.

Dyno difference? Well, generally speaking you either ignite the fuel in the combustion chamber or you don't. The cop conversion deals with the problems (misfiring amoung other things) the stock ignition has running high boost levels. I'd guess on an na Miata you wouldn't see a difference on the dyno. In a boosted car you will because the stock ignition isn't firing correctly.
No offence but you seem kinda picky asking for minimal (if even measurable) dyno result differences in a DIY thread where most of us are on a budget. You ask many questions danielson. :gay: If your worried about performance go all out with an MSD ignition. :bigtu:

beerslurpy 07-23-2007 04:52 AM

Obviously I'm talking about boosted performance. See sig.

magnamx-5 07-23-2007 06:01 AM

Hey lazer your pm's are full.
WTF is with these msd's i see do i wire it in place of my igniter to drive my coils or can i use it and drive universal coil sets ive seen a rb26 with 6 coils packing 60K apiece, i would love alot more spark performance. I wired in some revtech coils last year 70k volts suposedly but they suffered from a misfire in high boost. And i was wondering if you could outline how to get alot more spark to my car. I know on my chevy it made a huge difference stepping up to 60K volts, my bike did as well with the revtechs, and i hope the miata can benefit as well. The msd website is way to vague for me to sink the money into the project you know ;)

lloydie 07-23-2007 06:40 AM


Originally Posted by lazzer408 (Post 133451)
The cop coils in that pic are different then ones I'm recomending. It looks like he's using AEM's ignitor because his coils don't have an internal ignitor like the Toyota coils suggested. The best source for the Corolla coils is Ebay or another site someone recomended. Browse thru the thread you'll find it posted.

Yes i posted that in response to the Erich Moraga coil plates that bolt to the cam cover.
Those are 300M coils with no integral ignitor, using an AEM Twinfire to fire them. Coil connectors are from a Supra - harness is supplied with the Twinfire, then i just covered it with some 'wiring harness cover' to neaten it up.
I cant honestly recommend the Twinfire though - im on my third, and only done 250 miles total....

bripab007 07-23-2007 12:32 PM


Originally Posted by lazzer408 (Post 130627)
Correct. You only need one output from each pair. It's just somewhere to connect the other tach wires. On the Miata side (for 1.6) the yellow/blue goes to the gauge and the black/white goes to the ecu. On the 94+ (with internal ignitors) these are connected together. I don't know why Mazda did this on '93.

I do know Mazda ran sequential injection on the '93 California cars.

honeydesean 07-24-2007 09:58 AM

I just found an 01 Echo in a junkyard yesterday, so I now have the connectors.

Tonight I'll start cutting and soldering... and taking pictures.
And my coils are from an 02 Prius.

Ben 07-24-2007 10:31 AM

Cool Sean.

I should have some COPs tomorrow, but I've got some other things to deal with first.

Splitime 07-24-2007 10:40 AM


Originally Posted by honeydesean (Post 133907)
I just found an 01 Echo in a junkyard yesterday, so I now have the connectors.

Tonight I'll start cutting and soldering... and taking pictures.
And my coils are from an 02 Prius.

Crap... was their another? Looks like my ignitor is gone... so I need to switch to my COP stuff....

Someone ... uh... find me plugs :p

Ben 07-24-2007 10:42 AM

Dave, do you have your COPs in hand? Can you take a pic of the terminals for me? I'm not planning on trying to source the connectors. Was going to probably use some crimp on spades or something.

Pic please? :bigtu:

I saw all sorts of crimp on pins at Tyco... Minimum quantity was a mere 1,000.

Dhaark 07-24-2007 12:38 PM

I have an extra set off of a mr2 if anyone needs them... $35 + shipping. Anyone interested? PM me (sorry for the "for sale" in the thread). I'll try to source connectors as well.

honeydesean 07-25-2007 11:14 PM

So finding a (full) wiring diagram for a Toyota echo isn't terribly easy so If anyone can help me out with finding one (or just telling me which wire means what for the plugs) I'd greatly appreciate it...

lazzer408 07-26-2007 05:34 AM

It's in the thread somewhere Sean. Sorry I missed your call today. The connectors should all have the same color wires on the plugs except for one. That's the trigger. The others should be Brown (ground), Black/white (12v), and the other smaller one that matches on all four is tach.

lazzer408 07-26-2007 05:39 AM

Splitime, jump on those plugs Dhaark has.

Splitime 07-26-2007 07:11 AM


Originally Posted by lazzer408 (Post 134513)
Splitime, jump on those plugs Dhaark has.

I've got the coil/ignitor/plug part... he said he'll try to source connectors. Connectors are what I'm currently lacking.

honeydesean 07-26-2007 12:43 PM

The colors on my connectors aren't the same as the ones you've previously posted about. Therefore, me=slight conundrum... again <_<

neogenesis2004 07-26-2007 01:07 PM

my colors are different as well, but the wires are most likely the same left to right as his are.

lazzer408 07-26-2007 01:41 PM

Bring one over we'll plug it in my car and see if it runs.

lazzer408 07-26-2007 05:15 PM

honeydesean now has COP working on a 1.6 Miata. Tach works fine, all seems well. My original wiring schematic -might- have the tach and trigger reversed. I don't know if this was my error when I made the schematic or if his coils had those two pins reversed. I will verify it as soon as I can. Untill then try to find the schematic for the car your coils came off of.

lazzer408 07-26-2007 05:16 PM


Originally Posted by Splitime (Post 134520)
I've got the coil/ignitor/plug part... he said he'll try to source connectors. Connectors are what I'm currently lacking.

What kind of connectors?

Splitime 07-26-2007 05:19 PM

The connectors for the COP.

lazzer408 07-26-2007 05:23 PM

Ok the tach and trigger wires ARE backwards in my schematic (on the COP side). Sorry. I can't attach pics anymore so I can't edit the original post to attach the correct pic. Maybe someone would like to make a donation to Philip for me so I can continue to offer my input. After all. no one is paying me for figuring this out. =)

Ben 07-26-2007 05:25 PM

lazzer, for clarity, you're referring to the pin out for the cops, right.

how did you end up wiring the tach in? leads from all 4 cops? or just 2? did you isolate with diodes?

sean, you owe us some pics dude!

my COPS are on my way to the house as we speak...

<edit> you got your post up as I was writing mine.
upload your diagram to imageshack.us and provide the link

lazzer408 07-26-2007 05:56 PM

3 Attachment(s)
1.6L_COP_Schematic
Attachment 216181

1.8L_COP_Schematic
Attachment 216182

1.8L_newer_COP
Attachment 216183

Please note on the 1.6 an extra ground -should- be added to keep noise levels in the wiring harness to a minimum. I'm assuming the COPs have the secondary winding grounded to the ground pin. Just add an extra length of wire (from where you tie the coil grounds together) directly to a ground on the head.

lazzer408 07-26-2007 06:13 PM


Originally Posted by Ben (Post 134718)
did you isolate with diodes?

Tie all the tach leads together. No diodes. That's how I did my 1.8 and how we did Seans 1.6 and it's working fine. It's not as complicated as it might look. When your coil harness is done you should have 5 wires to connect to the old ignitor terminals on the car.

On your COP harness (for 1.6)...

1- Tie all the power and connect to Miata 12v ign. (blue)
2- Tie all the grounds and connect to Miata ground (black) with an additional ground at the head. Keep it short.
3- Tie all the tach leads and connect to Miata tach (black/white AND yellow/blue together)
4- Tie triggers 1&4 to Miata trigger (brown/yellow)
5- Tie triggers 2&3 to Miata trigger (brown)

Use 12ga wire for power and ground.
Use 16ga wire for trigger and tach.

That should be it. :bigtu:

Ben 07-26-2007 07:02 PM

Great. Thanks. One last question, about the COP pinout. What is the pin out, looking at the COP's terminal, left to right, with the spark plug connector facing down? That is the only thing unanswered by your write up.

http://img525.imageshack.us/img525/2927/coppinsar7.jpg

Thanks for your help Lazzer.

B

lazzer408 07-26-2007 07:09 PM

https://www.miataturbo.net/forums/sh...6&postcount=14

Was answered along time ago. ;)

lazzer408 07-26-2007 07:10 PM

Oh btw Ben, Sean has pics, just not posted yet.

Ben 07-26-2007 07:13 PM

Thread got big. Thanks.

For others
1 ground
2 trigger
3 tach
4 +12V

Look forward to the pics. Jerry made some adjustments to my MSPNP yesterday. As soon as we verify that everything is good with the stock ignition and current MS settings, the COPs are going in.

beerslurpy 07-26-2007 08:26 PM

I still need coils and connectors. Also looking for confirmation that this will actually help under boost. Does this mod actually help with high rpm/high boost ignition problems?

Ben 07-26-2007 08:43 PM

Yes it should help under all conditions and allow larger plug gap. It removes the plug wires, their electrical losses, as well as the need to ever replace them again.

Definately worth a shot at $60, before spending many hundreds on a fancier solution.


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