Notices
Fabulous Fabrication Post all your custom fabrication projects here; impress all your friends.
Sponsored by:
Sponsored by:

DIY manifold

Thread Tools
 
Search this Thread
 
Old Aug 4, 2012 | 12:37 PM
  #121  
curly's Avatar
Cpt. Slow
iTrader: (25)
 
Joined: Oct 2005
Posts: 15,168
Total Cats: 1,393
From: Oregon City, OR
Default

Originally Posted by triple88a
Making a flat bracket that properly moves the actuator is much easier than fabbing exhaust and a manifold and buying an external wastegate and putting it all together.
Which will bend and fail. Never suggest a flat bracket unless it's made out of 1/4" flat steel.
Old Aug 4, 2012 | 01:30 PM
  #122  
triple88a's Avatar
Elite Member
iTrader: (2)
 
Joined: Apr 2006
Posts: 10,522
Total Cats: 1,830
From: Chicago, IL
Default

Originally Posted by RyanRaduechel
It's not like saying that at all. That's like saying external wastegates are band aides and internal would be the MegaSquirt. A band aide would be porting the wastegate on the turbo (band aide) to prevent boost creep, the proper solution is going external wastegate (MegaSquirt). And please enlighten me on how it's so much easier when the guy is already building his own manifold? Not trying to be a dick but I don't find your comparison to be accurate.
If you're building everything from scratch sure. Hell go with a vband while you're at it. However if you already have everything built and an internal wastegate works just fine, adding an external wastegate will be a lot extra work.

I for my comparison i was going with the idea of using a fuel pressure riser to adjust your fuel in boost that you could easily do by tunning megasquirt. I guess it was just the whole thing of overdoing it for no reason.


As far as the bracket bending issue goes. A properly cut 1/8" thick steel bracket will do just fine. Hell go with a 3/16" while you're at it if you want the security.
Old Aug 4, 2012 | 02:35 PM
  #123  
RyanRaduechel's Avatar
Senior Member
iTrader: (10)
 
Joined: Jul 2009
Posts: 1,405
Total Cats: 149
From: Oakdale, CA
Default

Originally Posted by triple88a
If you're building everything from scratch sure. Hell go with a vband while you're at it.
You mean like this?

Attached Thumbnails DIY manifold-5845b894.jpg  
Old Aug 4, 2012 | 05:49 PM
  #124  
triple88a's Avatar
Elite Member
iTrader: (2)
 
Joined: Apr 2006
Posts: 10,522
Total Cats: 1,830
From: Chicago, IL
Default

Actually more like this



Originally Posted by RyanRaduechel
You mean like this?

Attached Thumbnails DIY manifold-begireplver216.jpg  
Old Aug 4, 2012 | 06:53 PM
  #125  
RyanRaduechel's Avatar
Senior Member
iTrader: (10)
 
Joined: Jul 2009
Posts: 1,405
Total Cats: 149
From: Oakdale, CA
Default

lol I know what you meant, that's why I didn't want to show my turbo, it's not cool v-band. Just my exhaust and wastegate are v-band. The next one will be all v-band, I love those things, I have been kinda tossing the idea around to use them on my charge pipes as well instead of silicone couplers.
Old Aug 4, 2012 | 07:22 PM
  #126  
triple88a's Avatar
Elite Member
iTrader: (2)
 
Joined: Apr 2006
Posts: 10,522
Total Cats: 1,830
From: Chicago, IL
Default

Well you want some silicone couplers to allow movement unless you plan on V mounting an intercooler that is free to move with the engine.
Old Aug 4, 2012 | 07:47 PM
  #127  
RyanRaduechel's Avatar
Senior Member
iTrader: (10)
 
Joined: Jul 2009
Posts: 1,405
Total Cats: 149
From: Oakdale, CA
Default

One off the turbo and one at the throttle body was my thinking, maybe it needs more flexibility than that
Old Aug 5, 2012 | 11:51 AM
  #128  
baron340's Avatar
Thread Starter
Senior Member
iTrader: (5)
 
Joined: Sep 2009
Posts: 577
Total Cats: 13
From: Lompoc, CA
Default

Lol, you guys are funny arguing about something that entirely misses the point. External wastegates are expensive. The entire point of building my own manifold and using an $80 turbo is that this build is super cheap. If I had the money for an external wastegate and a nice v-band turbo setup, I would just pay Tim the extra money for one of his sexy absurdflow manifolds insead of building it myself. As for the wastegate actuator, I'll either be using box tubing or welding some threaded bosses to the cold side housing.
Old Aug 9, 2012 | 03:09 PM
  #129  
SteyrTMP's Avatar
Junior Member
 
Joined: Oct 2008
Posts: 113
Total Cats: 5
From: Cortland, Ohio
Default

PM me. I have to get ready for school (machinist), but I read a few posts here.

I have an idea where you're at. Believe me.

I rotated my Super16G compressor housing, therefore, had to make new mounting brackets for the wastegate actuator. Originally, it wasn't done right. More about that later.

Here's my schedule 40 turbo manifold, as well. Equal length, 38.75" primaries, all within .25" tolerance. True, it probably exceeds 40 lbs, but it's not going to crack any time soon, and I can stand (and jump) on it.

Nate
SteyrTMP



Attached Thumbnails DIY manifold-187-1.jpg   DIY manifold-185.jpg  
Old Aug 9, 2012 | 03:56 PM
  #130  
TurboTim's Avatar
Elite Member
iTrader: (9)
 
Joined: Jun 2006
Posts: 7,033
Total Cats: 425
From: Chesterfield, NJ
Default

hahaha holy ----! that's awesome
Old Aug 9, 2012 | 04:58 PM
  #131  
triple88a's Avatar
Elite Member
iTrader: (2)
 
Joined: Apr 2006
Posts: 10,522
Total Cats: 1,830
From: Chicago, IL
Default

So the plan is to melt all the belts?
Old Aug 9, 2012 | 06:27 PM
  #132  
TurboTim's Avatar
Elite Member
iTrader: (9)
 
Joined: Jun 2006
Posts: 7,033
Total Cats: 425
From: Chesterfield, NJ
Default

unless he's running an electric waterpump and the only belt goes to the alternator, tucked underneath & beside the block.
Old Aug 9, 2012 | 07:43 PM
  #133  
baron340's Avatar
Thread Starter
Senior Member
iTrader: (5)
 
Joined: Sep 2009
Posts: 577
Total Cats: 13
From: Lompoc, CA
Default

Pics of rest of car?

Or linky to build thread would suffice.
Old Aug 9, 2012 | 07:46 PM
  #134  
curly's Avatar
Cpt. Slow
iTrader: (25)
 
Joined: Oct 2005
Posts: 15,168
Total Cats: 1,393
From: Oregon City, OR
Default

https://www.miataturbo.net/build-thr...routing-43269/

It's a 7 build
Old Aug 9, 2012 | 09:14 PM
  #135  
triple88a's Avatar
Elite Member
iTrader: (2)
 
Joined: Apr 2006
Posts: 10,522
Total Cats: 1,830
From: Chicago, IL
Default

Fried timing belt?

Shoulda done a top mount with the turbo sticking out through a hole in the hood.
Old Aug 16, 2012 | 02:16 PM
  #136  
mishimoto's Avatar
I'm Miserable!
 
Joined: Mar 2009
Posts: 13
Total Cats: -6
Default

Originally Posted by triple88a
Fried timing belt?

Shoulda done a top mount with the turbo sticking out through a hole in the hood.
I like this idea!
Attached Thumbnails DIY manifold-hqdefault.jpg  
Old Sep 2, 2012 | 10:55 PM
  #137  
MattSEG's Avatar
Newb
 
Joined: Feb 2011
Posts: 20
Total Cats: 0
From: Albuquerque, NM
Default

I'd like to see what you have working. I was doing a search on WRX Turbos (13bs or the like), and first thing I see is you're in Albuquerque too. Hit me up when you get a chance, I'd love to see what you have set right now.

I'm contemplating a log type right now with a wrx turbo, so this thread was useful. Thanks!
Old Sep 27, 2012 | 06:03 PM
  #138  
matthewdesigns's Avatar
Elite Member
iTrader: (8)
 
Joined: Jun 2008
Posts: 1,648
Total Cats: 55
From: WNC
Default

Sooo, is Weirtech the only place to get 1.6 exhaust mani flanges at the moment? I don't see anything else noted here, can't find anything online, and it doesn't look like elesjuan got any made.
Old Sep 27, 2012 | 06:51 PM
  #139  
EO2K's Avatar
Elite Member
iTrader: (37)
 
Joined: Apr 2010
Posts: 10,477
Total Cats: 1,924
From: Very NorCal
Default

Good bump. I'd eventually like to pick up a 1.8 flange. I'd be nice if we could get something thicker than the 3/8" mild that Weir has on their site.
Old Sep 29, 2012 | 10:27 PM
  #140  
Hot_Wheels's Avatar
Senior Member
iTrader: (12)
 
Joined: May 2008
Posts: 849
Total Cats: -34
From: Roselle, Illinois
Default

weirtech looks the cheapest, i need to order one meow for a 1.6. JGS also has them for 7x.0 buxs
JGS Precision Turbo Wastegates and Bypass Valves
i think im going to go with weirtech unless someones got something better.



All times are GMT -4. The time now is 01:51 AM.