Miata Turbo Forum - Boost cars, acquire cats.

Miata Turbo Forum - Boost cars, acquire cats. (https://www.miataturbo.net/)
-   DIY Turbo Discussion (https://www.miataturbo.net/diy-turbo-discussion-14/)
-   -   diy "turbo no hit block" '00 BP miata (https://www.miataturbo.net/diy-turbo-discussion-14/diy-turbo-no-hit-block-00-bp-miata-79849/)

DNA54 12-20-2014 04:35 PM

54 Attachment(s)

Originally Posted by vitamin j (Post 1187613)
Pretty sweet progress so far. Did I read that right and you're running it on LPG or propane? I'd like to know more about that conversion, how it runs, etc.

well, it's a cheap lpg setup: lpg ecu read pulse width of "oem" injectors and drives the lpg injectors with a programmable multiplier. That's it.

The only way to change the injector size is to enlarge the nozzle diameter.
The perfect match for the rx8 yellow injectors is a 3mm dia. nozzle

Let's say that there is no huge power difference between gasoline and propane, but my setup is really basic. To have the benefits of pure propane I need another lpg ecu like the brc sequent, emmegas, or even the icom liquid injection (they guarantee more power even with stock engine, and it's green :dealwithit: )



Originally Posted by ScottyP3821 (Post 1188284)
Oh man this thread is entertainment. Thanks for all the pics. You know you are doing some interesting things with the arduino. Im surprised you are not developing things and selling them on here to fund your build. Which also led me to wonder why you didnt build your own MS. Nonethless thank you for all the work you have done here. This thread is very enjoyable. How much longer do you think the ebay manifold will last?

I thing is presumptuous for a newbie of this forum to sell electronic stuff, this is the main thought that stopped me from post in the classifields.

talking about the ms2, I simply followed the advice, most (all) of you told me to buy rev's ms2... but I was fully satisfied: it is really a great product.

BTW
the ebay manifold have to last at least one mounth, because I plan to build it stronger :brain:

Pictures time!!

https://www.miataturbo.net/attachmen...ine=1419111310

from the left: table - launch/flatshift - valet - high/low boost

the reason I put a valet switch is because I'm planning to build the engine, and for the first 1000 km the valet will be on

from 2" to 3"

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

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https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

downpipe is 2.75 to 3"

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

https://www.miataturbo.net/attachmen...ine=1419111310

in this photo the exhaust seems too low, but is upper than the chassis

https://www.miataturbo.net/attachmen...ine=1419111310

result: full boost at 3500 rpm (10 psi) :party:

safe advance table:

http://i1379.photobucket.com/albums/...ps13moe07p.mp4

DNA54 12-21-2014 01:28 PM

1 Attachment(s)
forget the vss, I don't get why I get those values

https://www.miataturbo.net/attachmen...ine=1419186526

it's a fifth gear pull at 10 psi (170 kPa)
the engine runs VERY fine, I cannot wait to dyno it again, but first I wanna build a new manifold


but I can't wait :vash:

DNA54 12-25-2014 02:53 AM

1 Attachment(s)
merry christmas!!!

https://www.miataturbo.net/attachmen...ine=1419494030

DNA54 12-25-2014 06:19 AM

1 Attachment(s)

Originally Posted by DNA54 (Post 1191829)

"too lazy to check grounds" :fawk:

https://www.miataturbo.net/attachmen...ine=1419506363

http://i1379.photobucket.com/albums/...psdaea9ab0.jpg

Reverant 12-25-2014 12:36 PM

Ouch. Burned the ground wires when engaging the starter?

DNA54 12-26-2014 08:46 AM


Originally Posted by Reverant (Post 1191873)
Ouch. Burned the ground wires when engaging the starter?

Not really..
What was happening: casual spikes on rpm signal and boost (psi) but not on map (kpa)
That was strange, in fact I saw casual duty rises without evident reason, only after checking every single parameter on megalog I found that boost psi has the same spikes as injector duty.

Sometimes, during hard driving, expecially coming out from a corner at high revs and then wot, the battery light turned on (sometimes flashing) but with constant 14V with no spikes ever.

Sometimes the engine died with that light on, and if I do a power cycle (turning off and on the key) all disappears and the engine ran well.

I thought that the problem was bad grounds, and I rerouted the main one.

I don't know where the other ecu ground is ( from ecu gnd to chassis) but since I rerouted the main one the problem seems to be vanished

DNA54 12-26-2014 10:27 AM

1 Attachment(s)
watch the knock in:

https://www.miataturbo.net/attachmen...ine=1419607673

I was tuning ebc in cl (lots to do), the battery light turned on with no reason (14 volts) and during the next pull (screened) the alternator died (darker lights), if I accelerated it misfired like with launch on and clutch depressed and tunerstudio said "offline"...

turning the key off and on again (ecu reset???) resurrected the car -.-'

18psi 12-26-2014 10:31 AM

I was always a bit concerned with all the knock you were registering this whole time. Is it actually pinging?

DNA54 12-26-2014 10:35 AM


Originally Posted by 18psi (Post 1191944)
I was always a bit concerned with all the knock you were registering this whole time. Is it actually pinging?

how can I test that?
the only thing I've done with the emanage blue was connect the knock sensor to a portable guitar amplifier and listen with headphones, and I could hear knock rising the advance from software...

18psi 12-26-2014 10:55 AM

det cans.
the bp is a rough/noisy engine so I wouldn't be surprised it's picking up random noise, or perhaps it's just set too sensitive, but I would find out before you push this thing

*edit: and you've obviously have an electrical issue too if you're pegging it like crazy on that last pull

DNA54 12-26-2014 02:48 PM


Originally Posted by 18psi (Post 1191948)
det cans.
the bp is a rough/noisy engine so I wouldn't be surprised it's picking up random noise, or perhaps it's just set too sensitive, but I would find out before you push this thing

*edit: and you've obviously have an electrical issue too if you're pegging it like crazy on that last pull

yes, the last log screen is why I "replaced" engine grounds...
Tonight I will do another log to see if there anyways spikes or not

DNA54 12-26-2014 05:30 PM

1 Attachment(s)
well, I've done the log, but also opened two windows in the block...

this was #3 connecting rod

https://www.miataturbo.net/attachmen...ine=1419633049

moar carnage pics soon

merry christmas... :party:

DNA54 12-26-2014 05:43 PM

2 Attachment(s)
last log, around five minutes before buoooo CHUFF rattle rattle rattle

https://www.miataturbo.net/attachmen...ine=1419633798

and the advance table I was tuning

https://www.miataturbo.net/attachmen...ine=1419633798

I tried to set the advance to 26 degrees at 4500 rpm and 170 kPa to see if the oem knock sensor works, and... yes, it detected the knock and pulled 2 degrees. Obviously it lasted maybe half of a second, it was just a test.

The windows were open at 6000 rpm btw

Leafy 12-26-2014 05:49 PM

So turbo no hit block, did block hit turbo?

DNA54 12-26-2014 05:52 PM


Originally Posted by Leafy (Post 1192004)
So turbo no hit block, did block hit turbo?

well, no, but it was pretty close to the turbo! :fawk:
Now I can see from side to side of the block :loser:

18psi 12-26-2014 06:01 PM

so the sensor was working, and that was knock.

lol

you definitely found out the hard way

DNA54 12-26-2014 06:51 PM


Originally Posted by 18psi (Post 1192009)
so the sensor was working, and that was knock.

lol

you definitely found out the hard way

quick question:
you have:
new main bearing
ebay rods
new piston ring set
oem head gasket
supertech valve seals
8 spare 10:1 oem pistons in good condition
another block
another oil pan
lots of stuff from 3 BP's

your goal is 250-275 whp on the road

do you:
-wait two months and build with be oil pump and supertech 8.8's overbore (because money)
-istantbuild with oem pump, rev limiter to 7000 and oem pistons

are oem pistons good enough to handle 250 whp on the road, and maybe two trackdays a year?

ScottyP3821 12-26-2014 06:55 PM

OEM pistons good for 350

18psi 12-26-2014 07:04 PM

pump gas or e85?
if the answer is pump gas, then my answer is forged.
if not, then stick with oem.

DNA54 12-26-2014 07:17 PM


Originally Posted by 18psi (Post 1192030)
pump gas or e85?
if the answer is pump gas, then my answer is forged.
if not, then stick with oem.

pump gas.. 95 or 98 octane. With octane booster I can run 100 octane, but is a waste of money (pretty expensive)

if oem pistons are really good for 300hp, I can simply limit the power down of a certain limit
in sardinia 250 whp are, how can I tell... interesting :brain:

and I want the car back in no time :vash:

DNA54 12-26-2014 07:18 PM

1 Attachment(s)
on the road...

https://www.miataturbo.net/attachmen...ine=1419639522

various steps of spark table "improvement"

http://i1379.photobucket.com/albums/...psef865b9c.jpg

I know the numbers aren't real, but there's a huge difference between logs!
inb4 same road, same condition, same boost: 11 psi

sixshooter 12-26-2014 09:25 PM

Glue.

DNA54 12-27-2014 02:10 AM

2 Attachment(s)

Originally Posted by sixshooter (Post 1192047)
Glue.

https://www.miataturbo.net/attachmen...ine=1419664252

However, with a cool head, I decided to go with 8.8's
I think it's not overbuilding, just reliability

especially because I'm obviously not a good tuner :party:

Reverant 12-27-2014 03:26 AM

Oh snap.

tjeerd 12-27-2014 09:08 AM

Damn, that's the second one that goes up in smoke....interesting build

DNMakinson 12-27-2014 09:35 AM

Spark table doesn't seem all that aggressive from what others have posted. Why do we think so much detonation?

tjeerd 12-27-2014 09:48 AM

where you runnung LPG when it went bang? LPG is far more prone to knock...

DNA54 12-27-2014 11:54 AM


Originally Posted by tjeerd (Post 1192103)
where you runnung LPG when it went bang? LPG is far more prone to knock...

The propane I'm using is rated from 100 to 110 octane (97%+ pure), while the gasoline I'm using is 94-97 octane, so I can safely add timing when running lpg

I was running gasoline btw...

tjeerd 12-27-2014 12:01 PM

the octane number is higher but the temperatures are way higher, I wouldnt add timing when burning LPG, I would pull...

18psi 12-27-2014 12:38 PM


Originally Posted by DNMakinson (Post 1192101)
Spark table doesn't seem all that aggressive from what others have posted. Why do we think so much detonation?

That's just 1 piece of the puzzle and even then that's not a conservative map. Also looks like he was near the limit. Also he was clearly knocking. Also he was clearly having issues.
lol
To be completely honest, I'm impressed it lasted this long :)

sixshooter 12-27-2014 12:42 PM

I would worry about the base timing being slightly off if I was using an aggressive timing map. Not much room for error.

Is the lpg octane RON or MON or the average?

DNA54 12-27-2014 01:11 PM


Originally Posted by tjeerd (Post 1192114)
the octane number is higher but the temperatures are way higher, I wouldnt add timing when burning LPG, I would pull...

Got it
When I run lpg on boost afr's are high 10's and only with ebc off (140 kPa or 5.8 psi)
in fact when I log egt's I can see that are the same as running gasoline, but with 12.5 afr
the downside is less power everywhere

There are two ways to run lpg allofit (and use the 110 octane benefit):
water/meth injection 50-50
liquid injection lpg (like vialle or icom): in this way the lpg enters in the manifold in liquid state, and his phase transition (at atmospheric pressure is a gas) absorbes heat from the sistem very quickly.

The main difference between liquid lpg injection and gasoline is that the excees of gasoline remains liquid during the combustion and becomes gas (substracting heat) only when temperature rise enough, preserving the Al of the head and piston from melting

When I have the car back on the road and tuned, I wanna try this system.
If I broke another engine, it means that w/i is a better choice. If it will survive, well, we discover a new, greener and cheaper than e85 method to run allofit:party:

because all this is a game for me, it's only a car!

DNA54 12-27-2014 01:26 PM


Originally Posted by 18psi (Post 1192124)
That's just 1 piece of the puzzle and even then that's not a conservative map. Also looks like he was near the limit. Also he was clearly knocking. Also he was clearly having issues.
lol
To be completely honest, I'm impressed it lasted this long :)

Are you talking about "knock in" in the last log?
I'm not sure if it was really knock or background noises..
when I (voluntarily) caused knock at 4500 rpm (160 kpa) the knock in log was exactly the same, with no peaks, but the ecu pulled istantly two degrees of timing, and the "knock" light turned on
this was pretty strange... but with 26 degrees of spark advance at 160 kPa I'm sure the oil escaped from the bearing causing a direct-hit :fael:


Originally Posted by sixshooter (Post 1192125)
I would worry about the base timing being slightly off if I was using an aggressive timing map. Not much room for error.

Is the lpg octane RON or MON or the average?

I obviously checked with a timing light before boosting the car ;)

the mon/ron of standard propane selled in usa is 90-110, but is 90%+ pure
what I use is 97%+.
customs laboratory checks ordinarily ron levels, and is usually 105-108

18psi 12-27-2014 01:31 PM

well in that case you likely simply exceeded the torque limit of the oem noodle rods

ScottyP3821 12-27-2014 01:53 PM

So when is the new motor going in...?

tjeerd 12-27-2014 03:07 PM


Originally Posted by DNA54 (Post 1192131)
Got it
When I run lpg on boost afr's are high 10's and only with ebc off (140 kPa or 5.8 psi)
in fact when I log egt's I can see that are the same as running gasoline, but with 12.5 afr
the downside is less power everywhere

There are two ways to run lpg allofit (and use the 110 octane benefit):
water/meth injection 50-50
liquid injection lpg (like vialle or icom): in this way the lpg enters in the manifold in liquid state, and his phase transition (at atmospheric pressure is a gas) absorbes heat from the sistem very quickly.

The main difference between liquid lpg injection and gasoline is that the excees of gasoline remains liquid during the combustion and becomes gas (substracting heat) only when temperature rise enough, preserving the Al of the head and piston from melting

When I have the car back on the road and tuned, I wanna try this system.
If I broke another engine, it means that w/i is a better choice. If it will survive, well, we discover a new, greener and cheaper than e85 method to run allofit:party:

because all this is a game for me, it's only a car!

I'm very curious cause LPG is so much easier to buy around here....where as e85 is really scarse

DNA54 12-27-2014 03:22 PM


Originally Posted by ScottyP3821 (Post 1192141)
So when is the new motor going in...?

ehm...
tomorrow I will know if the head survived ( I hope so...), and on monday I will go to the machine shop with the spare block to see if it is usable with 84mm pistons.
If yes and yes, I can build the engine in one-two mounths
if not and yes two-three mounths
and so on

money :vash:

DNA54 12-30-2014 03:57 AM

10 Attachment(s)
ok, little update:
the spare block is usable with oversized +1mm supertech pistons.
The head is gone.

spare block going at the machine shop

https://www.miataturbo.net/attachmen...ine=1419929834

driver side window

https://www.miataturbo.net/attachmen...ine=1419929834

passenger side window

https://www.miataturbo.net/attachmen...ine=1419929834



I found half of the piston with rings on it in the cylinder, but without the rod lol

https://www.miataturbo.net/attachmen...ine=1419929834

https://www.miataturbo.net/attachmen...ine=1419929834

https://www.miataturbo.net/attachmen...ine=1419929834

https://www.miataturbo.net/attachmen...ine=1419929834

https://www.miataturbo.net/attachmen...ine=1419929834

https://www.miataturbo.net/attachmen...ine=1419929834

my neighbour's cats this morning:

https://www.miataturbo.net/attachmen...ine=1419929834

sixshooter 12-30-2014 08:40 AM

Your neighbor has a bouquet of cats as the centerpiece for his table.

That's a classic rod failure but I think the block will be fine.
A little JB Weld and some gentle honing should make it like new.

18psi 12-30-2014 08:53 AM

:laugh:

now that is some proper carnage

DNA54 01-02-2015 02:37 PM

18 Attachment(s)
quick update: I'm building my first 4-1 manifold using china flanges

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

https://www.miataturbo.net/attachmen...ine=1420227479

I also ordered another BP head from England

HappyMiata 01-02-2015 11:41 PM

keep it up man, sick build. I never knew muffler can blow up like that.

turbofan 01-03-2015 03:24 AM

That manifold and collector look fantastic. Nice work.

DNA54 01-03-2015 06:56 AM

2 Attachment(s)
weld the 4-1 was a real pita, i hope is the hardest part...

before-after diameter:

https://www.miataturbo.net/attachmen...ine=1420286177

https://www.miataturbo.net/attachmen...ine=1420286177

DNA54 01-03-2015 03:46 PM

5 Attachment(s)
well, maybe it was the easyest part...

https://www.miataturbo.net/attachmen...ine=1420318003

https://www.miataturbo.net/attachmen...ine=1420318003

https://www.miataturbo.net/attachmen...ine=1420318003

https://www.miataturbo.net/attachmen...ine=1420318003

https://www.miataturbo.net/attachmen...ine=1420318003

the T3 flange has to be ported, it will be the last thing before fit

DNA54 01-06-2015 06:07 AM

4 Attachment(s)
https://www.miataturbo.net/attachmen...ine=1420542458

https://www.miataturbo.net/attachmen...ine=1420542458

https://www.miataturbo.net/attachmen...ine=1420542458

https://www.miataturbo.net/attachmen...ine=1420542458

18psi 01-06-2015 09:15 AM

very cool

this is the way this manifold should have been built from the get-go

tjeerd 01-06-2015 09:29 AM


Originally Posted by 18psi (Post 1194077)
very cool

this is the way this manifold should have been built from the get-go

Wouldn't have saved his engines though....

DNA54 01-10-2015 12:49 PM

18 Attachment(s)
not welded yet (except n°1), just finished the root

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

and... finished!

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

https://www.miataturbo.net/attachmen...ine=1420912143

turbofan 01-10-2015 01:35 PM

Looks awesome. hope it holds up for you.

DNA54 01-12-2015 02:36 PM

2 Attachment(s)
well, it fits!

https://www.miataturbo.net/attachmen...ine=1421091401

https://www.miataturbo.net/attachmen...ine=1421091401

tjeerd 01-12-2015 04:21 PM

looking good!

sixshooter 01-12-2015 05:59 PM

From that angle it looks like it might touch the hood!

DNA54 01-12-2015 06:08 PM


Originally Posted by sixshooter (Post 1195846)
From that angle it looks like it might touch the hood!


I thought it too, but it have a little bit less of two inches of clearance actually

Leafy 01-12-2015 06:45 PM

Id be more worried about it clearing the valve cover vent.

18psi 01-12-2015 06:47 PM

great work.

now mill the flanges which are likely both warped.

DNA54 01-13-2015 02:23 AM


Originally Posted by Leafy (Post 1195873)
Id be more worried about it clearing the valve cover vent.

Yes, I have to modify it with a 90 degree elbow, or something like that, it was too close.


Originally Posted by 18psi (Post 1195874)
great work.

now mill the flanges which are likely both warped.

I was thinking to cut the flange in four pieces and then shave to the machine shop. Is it a good idea?

DNA54 01-22-2015 01:04 PM

2 Attachment(s)
https://www.miataturbo.net/attachmen...ine=1421949879

https://www.miataturbo.net/attachmen...ine=1421949879


carnage pics soon

shuiend 01-22-2015 01:09 PM

Wait did that happen before or after working on this new manifold?

Leafy 01-22-2015 01:17 PM

I think he posted pics of the motor he blew with the old manifold already.


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